IP Library Granted Patent US 11,654,712
Granted Patent B2
US 11,654,712 · App. 17/345,156 · Granted May 23, 2023

Coated panel and method for manufacturing such panel

Inventors: Benny Schacht (Vlamertinge, BE); Filip Tack (Oudenaarde, BE)
Assignee: Flooring Industries Limited, SARL
B44F9/02B41F17/00B44C1/10B44C1/20B44C1/22B44C5/04B44C5/043B44C5/0453B44F9/04E04F13/08E04F15/02E04F15/02033B05D3/12B05D5/00Y10T428/24884
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Quick Facts
Patent No.
US 11,654,712
App. No.
17/345,156
Granted
May 23, 2023
Kind
B2
Abstract

A coated panel may include at least a substrate and a top layer with a printed motif. The top layer may be provided on the substrate. The top layer may also include a transparent or translucent synthetic material layer, which is provided above the printed motif. The top layer and preferably at least the transparent or translucent synthetic material layer may include a foamable or foamed synthetic material.

Claims (26)

1. A coated panel comprising:

a substrate; and

a top layer provided on the substrate;

wherein the top layer includes a motif printed on the substrate, and a transparent or translucent synthetic material layer provided above the printed motif;

wherein the substrate is waterproof;

wherein the top layer includes one or more priming layers;

wherein the entire top layer is free from material sheets;

wherein the top layer has a relief including recesses and projections at a surface of the coated panel;

wherein the relief is formed in the synthetic material layer;

wherein material of the transparent or translucent synthetic material layer remains present in the recesses of the top layer; and

wherein the motif is printed on the printing layer already provided on the substrate.

2. The coated panel according to claim 1 , wherein the substrate comprises thermoplastic material.

3. The coated panel according to claim 1 , wherein the substrate consists of polyvinyl chloride or polyethylene.

4. The coated panel according to claim 1 , wherein the substrate comprises a synthetic based material that includes wood particles or other material as a filling agent.

5. The coated panel according to claim 4 , wherein the synthetic based material is chosen from the series of polyethylene, polyethylene terephthalate, polypropylene, polystyrene, polycarbonate, polyurethane, and polyvinyl chloride.

6. The coated panel according to claim 4 , wherein the synthetic based material includes a synthetic material; and

wherein the weight ratio of the synthetic material to the filling agent ranges between 70:30 and 20:80.

7. The coated panel according to claim 1 , wherein the substrate has a thickness in the range from 2 to 5 millimeters.

8. The coated panel according to claim 1 , further comprising milled mechanical coupling means that allow two of such panels to be coupled to each other.

9. The coated panel according to claim 1 , wherein the priming layer comprises a pigment.

10. The coated panel according to claim 1 , wherein the top layer has a weight ranging between 100 and 400 grams per square meter.

11. The coated panel according to claim 1 , wherein the transparent or translucent synthetic material layer comprises a foamed material.

12. The coated panel according to claim 1 , wherein the transparent or translucent synthetic material layer comprises polyvinylchloride and/or plasticizer.

13. The coated panel according to claim 1 , wherein the motif comprises UV cured inks.

14. The coated panel according to claim 1 , wherein the top layer has a thickness ranging from 0.2 to 3 millimeters.

15. The coated panel according to claim 1 , wherein the coated panel is a floor panel.

Assignments (2)
NUNC PRO TUNC ASSIGNMENT Recorded Mar 18, 2024
From: FLOORING INDUSTRIES LIMITED, SARL
To: UNILIN BV
Reel/Frame 066805/0445 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 11, 2021
From: SCHACHT, BENNY; TACK, FILIP
To: FLOORING INDUSTRIES LIMITED, SARL
Reel/Frame 056509/0888 →