IP Library Granted Patent US 12,061,011
Granted Patent B2
US 12,061,011 · App. 17/346,007 · Granted Aug 13, 2024

Climate-control system with sensible and latent cooling

Inventor: Andrew M. Welch (Franklin, OH)
Assignee: Copeland LP
F24F5/001F24F3/1405F24F11/77
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Quick Facts
Patent No.
US 12,061,011
App. No.
17/346,007
Granted
Aug 13, 2024
Kind
B2
Abstract

A climate-control system may include a vapor-compression circuit and an air handler assembly. The vapor-compression circuit may include a compressor, an outdoor heat exchanger, and first and second working-fluid-fluid flow paths. The first and second working-fluid-flow paths are in fluid communication with the outdoor heat exchanger. The first working-fluid-flow path may include a first expansion device and a first indoor heat exchanger. The second working-fluid-flow path may include a second expansion device and a second indoor heat exchanger. The first and second indoor heat exchangers are disposed within the air handler assembly. The air handler assembly includes a return-air-inlet duct, first and second airflow paths, and a supply-air-outlet duct. The first airflow path may receive air from the return-air-inlet duct and houses the first indoor heat exchanger. The second airflow path may receive air from the return-air-inlet duct. The supply-air-outlet duct receives air from the first and second airflow paths.

Claims (49)

1. A climate-control system comprising:

a vapor-compression circuit including:

a compressor configured to circulate a working fluid through the vapor-compression circuit;

an outdoor heat exchanger in fluid communication with the compressor;

a first working-fluid-flow path in fluid communication with the outdoor heat exchanger, the first working-fluid-flow path including a first expansion device and a first indoor heat exchanger; and

a second working-fluid-flow path in fluid communication with the outdoor heat exchanger, the second working-fluid-flow path including a second expansion device and a second indoor heat exchanger; and

an air handler assembly in which the first and second indoor heat exchangers are disposed, the air handler assembly including:

a return-air-inlet duct;

a first airflow path receiving air from the return-air-inlet duct and housing the first indoor heat exchanger;

a second airflow path receiving air from the return-air-inlet duct;

a supply-air-outlet duct receiving air from the first and second airflow paths;

a first blower forcing air through the first airflow path;

a second blower forcing air through the second airflow path; and

a control module configured to receive a measured temperature and a measured humidity and configured to control operation of the first and second blowers and the first and second expansion devices based on the measured temperature and the measured humidity to independently and separately control dehumidification and sensible cooling,

wherein in response to the measured humidity being greater than a humidity setpoint and regardless of whether the measured temperature is greater than the temperature setpoint, the control module is configured to increase dehumidification by one or both of: (a) increasing a speed of the first blower, and (b) increasing working fluid flow through the first working fluid flow path,

wherein in response to the measured temperature being greater than a temperature setpoint and regardless of whether the measured humidity is greater than the humidity setpoint, the control module is configured to increase sensible cooling by one or both of: (a) increasing a speed of the second blower, and (b) increasing working fluid flow through the second working fluid flow path,

wherein in response to the measured humidity being less than the humidity setpoint and regardless of whether the measured temperature is less than the temperature setpoint, the control module is configured to decrease dehumidification by one or both of: (a) decreasing a speed of the first blower, and (b) decreasing working fluid flow through the first working fluid flow path, and

wherein in response to the measured temperature being less than the temperature setpoint and regardless of whether the measured humidity is less than the humidity setpoint, the control module is configured to decrease sensible cooling by one or both of: (a) decreasing a speed of the second blower, and (b) decreasing working fluid flow through the second working fluid flow path.

2. The climate-control system of claim 1 , wherein air flows through the first indoor heat exchanger in the first airflow path, and wherein air that enters the supply-air-outlet duct from the second airflow path will have passed through the second indoor heat exchanger without flowing through the first indoor heat exchanger.

3. The climate-control system of claim 2 , wherein the second airflow path bypasses the first airflow path, and wherein the second indoor heat exchanger is disposed in the second airflow path.

4. The climate-control system of claim 2 , wherein the second airflow path bypasses the first airflow path, wherein the second indoor heat exchanger is disposed upstream of the first and second airflow paths, and wherein the first airflow path receives air that has passed through the second indoor heat exchanger.

5. The climate-control system of claim 4 , wherein the second airflow path includes a damper that controls airflow through the second airflow path.

6. The climate-control system of claim 1 , wherein the first airflow path includes an air-to-air heat exchanger.

7. The climate-control system of claim 6 , wherein the air-to-air heat exchanger includes a duct upstream of the first indoor heat exchanger and another duct downstream of the first indoor heat exchanger, and wherein heat is transferred between the air in the ducts.

8. The climate-control system of claim 1 , the first blower forces air across the first indoor heat exchanger, and wherein the second blower forces air across the second indoor heat exchanger.

9. The climate-control system of claim 8 , wherein the second blower forces air toward the first and second airflow paths.

10. The climate-control system of claim 8 , wherein the first blower forces air from the return-air-inlet duct into the first airflow path, and wherein the second blower forces air from the return-air-inlet duct away from the first airflow path and into the second airflow path.

11. A climate-control system comprising:

a compressor configured to compress a working fluid;

an outdoor heat exchanger in fluid communication with the compressor;

a first working-fluid-flow path in fluid communication with the outdoor heat exchanger, the first working-fluid-flow path including a first expansion device and a first indoor heat exchanger;

a second working-fluid-flow path in fluid communication with the outdoor heat exchanger, the second working-fluid-flow path including a second expansion device and a second indoor heat exchanger;

a return-air-inlet duct;

a first airflow path receiving air from the return-air-inlet duct and housing the first indoor heat exchanger, wherein the first airflow path includes an air-to-air heat exchanger;

a second airflow path receiving air from the return-air-inlet duct;

a supply-air-outlet duct receiving air from the first and second airflow paths;

a first blower forcing air through the first airflow path;

a second blower forcing air through the second airflow path; and

a control module configured to receive a measured temperature and a measured humidity and configured to control operation of the first and second blowers and the first and second expansion devices based on the measured temperature and the measured humidity to independently and separately control dehumidification and sensible cooling,

wherein in response to the measured humidity being greater than a humidity setpoint and regardless of whether the measured temperature is greater than the temperature setpoint, the control module is configured to increase dehumidification by one or both of: (a) increasing a speed of the first blower, and (b) increasing working fluid flow through the first working fluid flow path,

wherein in response to the measured temperature being greater than a temperature setpoint and regardless of whether the measured humidity is greater than the humidity setpoint, the control module is configured to increase sensible cooling by one or both of: (a) increasing a speed of the second blower, and (b) increasing working fluid flow through the second working fluid flow path,

wherein in response to the measured humidity being less than the humidity setpoint and regardless of whether the measured temperature is less than the temperature setpoint, the control module is configured to decrease dehumidification by one or both of: (a) decreasing a speed of the first blower, and (b) decreasing working fluid flow through the first working fluid flow path, and

wherein in response to the measured temperature being less than the temperature setpoint and regardless of whether the measured humidity is less than the humidity setpoint, the control module is configured to decrease sensible cooling by one or both of: (a) decreasing a speed of the second blower, and (b) decreasing working fluid flow through the second working fluid flow path, and

wherein air flows through the first indoor heat exchanger in the first airflow path, and wherein at least a portion of air that enters the supply-air-outlet duct from the second airflow path will have passed through the second indoor heat exchanger without flowing through the first indoor heat exchanger.

12. The climate-control system of claim 11 , wherein the second indoor heat exchanger is disposed in the second airflow path.

13. The climate-control system of claim 11 , wherein the second indoor heat exchanger is disposed upstream of the first and second airflow paths, and wherein the first airflow path receives air that has passed through the second indoor heat exchanger.

14. The climate-control system of claim 11 , wherein the air-to-air heat exchanger includes a duct upstream of the first indoor heat exchanger and another duct downstream of the first indoor heat exchanger, and wherein heat is transferred between the air in the ducts.

15. The climate-control system of claim 11 , wherein the second blower forces air toward the first and second airflow paths.

16. The climate-control system of claim 11 , wherein the first blower forces air from the return-air-inlet duct into the first airflow path, and wherein the second blower forces air from the return-air-inlet duct away from the first airflow path and into the second airflow path.

Assignments (6)
SECURITY INTEREST Recorded Jul 9, 2024
From: COPELAND LP
To: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION, AS NOTES COLLATERAL AGENT
Reel/Frame 068241/0264 →
SECURITY INTEREST Recorded Jul 17, 2023
From: COPELAND LP
To: ROYAL BANK OF CANADA, AS COLLATERAL AGENT
Reel/Frame 064278/0598 →
SECURITY INTEREST Recorded Jul 17, 2023
From: COPELAND LP
To: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION, AS NOTES COLLATERAL AGENT
Reel/Frame 064279/0327 →
SECURITY INTEREST Recorded Jul 17, 2023
From: COPELAND LP
To: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
Reel/Frame 064280/0695 →
ENTITY CONVERSION Recorded Jul 11, 2023
From: EMERSON CLIMATE TECHNOLOGIES, INC.
To: COPELAND LP
Reel/Frame 064240/0068 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 11, 2021
From: WELCH, ANDREW M.
To: EMERSON CLIMATE TECHNOLOGIES, INC.
Reel/Frame 056519/0530 →