IP Library Granted Patent US 12,603,293
Granted Patent B2
US 12,603,293 · App. 17/348,474 · Granted Apr 14, 2026

Method and system for silosilazanes, silosiloxanes, and siloxanes as additives for silicon dominant anodes

Inventors: Younes Ansari (Irvine, CA); Uday Kasavajjula (Irvine, CA); Benjamin Park (Irvine, CA); Monika Chhorng (Irvine, CA); Ambica Nair (Irvine, CA); Sanjaya Perera (Irvine, CA); David J. Lee (Irvine, CA)
Assignee: Enevate Corporation
H01M4/628H01M4/366H01M4/386H01M4/621H01M2004/027
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Quick Facts
Patent No.
US 12,603,293
App. No.
17/348,474
Granted
Apr 14, 2026
Kind
B2
Abstract

Systems and methods for silosilazanes, silosiloxanes, and siloxanes as additives for silicon-dominant anodes in a battery that may include a cathode, an electrolyte, and an anode active material. The active material may comprise 50% or more silicon as well as an additive including one or more of: silosilazane, polysilosilazane, silicon oxycarbides, and polyorganosiloxane. The active material may comprise a film with a thickness between 10 and 80 microns. The film may have a conductivity of 1 S/cm or more. The active material may comprise between 50% and 95% silicon. The active material may be held together by a pyrolyzed carbon film. The anode may comprise lithium, sodium, potassium, silicon, and/or mixtures and combinations thereof. The battery may comprise a lithium ion battery. The electrolyte may comprise a liquid, solid, or gel.

Claims (41)

1 . A battery comprising:

a cathode, an electrolyte, and an anode comprising a film, the film comprising:

a binder and

an active material, the active material comprising:

silicon particles and

an additive comprising polysilosilazane;

wherein said polysilosilazane contains Si—C bonds and a dialkylaminosilane;

wherein said film has a thickness between 10 and 80 microns; and

wherein said film is formed from a slurry comprising said binder and said active material.

2 . The battery according to claim 1 , wherein the film has a conductivity of 1 S/cm or more.

3 . The battery according to claim 1 , wherein the active material comprises between 50% and 95% silicon particles by weight.

4 . The battery according to claim 1 , wherein the active material is held together by a pyrolyzed carbon film formed from said binder.

5 . The battery according to claim 1 , wherein the anode comprises lithium, sodium, potassium, silicon, and/or mixtures and combinations thereof.

6 . The battery according to claim 1 , wherein the electrolyte comprises a liquid, solid, or gel.

7 . The battery according to claim 1 , wherein said additive further comprises silicon oxycarbides, polyorganosiloxane or both.

8 . A method of forming a battery:

wherein said battery comprises an anode, a cathode, and an electrolyte, the anode comprising a film; the film comprising a binder and

an active material, the active material comprising:

silicon particles and an additive;

wherein said additive comprises polysilosilazane;

wherein said polysilosilazane contains Si—C bonds and a dialkylaminosilane;

wherein said film has a thickness between 10 and 80 microns that is coated on a substrate;

the method comprising:

forming a slurry comprising said binder and said active material; and

forming said film by coating said substrate with said slurry.

9 . The method according to claim 8 , wherein the film has a conductivity of 1 S/cm or more.

10 . The method according to claim 8 , wherein the active material comprises between 50% and 95% silicon particles by weight.

11 . The method according to claim 8 , wherein the active material is held together by a pyrolyzed carbon film formed from said binder.

12 . The method according to claim 8 , wherein the anode comprises lithium, sodium, potassium, silicon, and/or mixtures and combinations thereof.

13 . The method according to claim 8 , wherein the electrolyte comprises a liquid, solid, or gel.

14 . The method according to claim 8 , wherein said additive further comprises silicon oxycarbides, polyorganosiloxane or both.

15 . An anode for a battery, the anode comprising:

film, the film comprising:

a binder and

an active material, the active material comprising:

silicon particles and

an additive comprising polysilosilazane;

wherein said polysilosilazane contains Si—C bonds and a dialkylaminosilane;

wherein said film has a thickness between 10 and 80 microns; and

wherein said film is formed from a slurry comprising said binder and said active material.

16 . The anode according to claim 15 , wherein said additive further comprises silicon oxycarbides, polyorganosiloxane or both.

Assignments (2)
SECURITY INTEREST Recorded Mar 10, 2026
From: ENEVATE CORPORATION
To: MCANDREWS, HELD & MALLOY LTD.
Reel/Frame 075093/0935 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 8, 2025
From: ANSARI, YOUNES; KASAVAJJULA, UDAY; PARK, BENJAMIN; CHHORNG, MONIKA; NAIR, AMBICA; PERERA, SANJAYA; LEE, DAVID J.
To: ENEVATE CORPORATION
Reel/Frame 073146/0518 →
Continuity (2)
Continuation 16705085 · Dec 5, 2019
Related Publication 20210313584A1 · Oct 7, 2021
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