Compositions and methods for improving adhesion of an image to a treated substrate
Compositions and methods that generally relates to treating a substrate and for improving adhesion of an image to a treated substrate and more particularly relates to systems and methods utilizing a combination of a poly tertiary amide, colloidal silica, and optionally a polymeric binder, for treating a substrate and for improving adhesion of an electrographic image to a treated substrate.
1. A water-based coating composition for treating a liquid electrophotographic printing substrate wherein the water-based coating composition comprises:
an adhesion promoting polymer; a colloidal silica in an amount of from about from about 0.1% to about 1% by dry weight of the substrate; and a polymeric binder selected from a polyvinyl alcohol, a starch, a gelatin, a casein, a protein, a carboxy-methyl cellulose, a hydroxyethyl cellulose; wherein the adhesion promoting polymer comprises one or more repeating units that includes a tertiary amide group, wherein the tertiary amide repeat units are from about 70 mole % to about 100 mole % of the adhesion promoting polymer; and wherein the ratio of the adhesion promoting polymer to the colloidal silica is from about 1:1 to about 1:0.2.
2. The water-based composition of claim 1 , wherein the water-based composition has a solids of greater than about 3% by weight and a viscosity of less than about 1000 cps.
3. The composition of claim 1 , wherein the one or more repeating units of the adhesion promoting polymer is formed from a monomer selected from the group of vinylpyrrolidone, an oxazoline-containing monomer, N-vinyl piperidinone, N-vinyl caprolactam, N,N-dimethyl acrylamide, and combinations thereof.
4. The composition of claim 3 , wherein the one or more repeating units of the adhesion promoting polymer is formed from a monomer selected from the group of 2-ethyl-2-oxazoline, 2-methyl-2-oxazoline, and combination thereof.
5. The composition of claim 3 , wherein the adhesion promoting polymer is a polyethyloxazoline.
6. The composition of claim 1 , wherein the colloidal silica has an average particle size of less than about 150 nanometers.
7. The composition of claim 6 , wherein the colloidal silica has an average particle size of from about 0.4 to about 120 nanometers.
8. The composition of claim 1 , wherein the colloidal silica has a surface area of greater than about 50 m 2 /g.
9. The composition of claim 1 , wherein the colloidal silica surface is a reaction product from an aluminum chlorohydrate compound and the colloidal silica surface.
10. The composition of claim 1 , wherein the polymeric binder comprises from 0 to about 98 wt. % of the total composition.
11. A method for treating a paper substrate for improved liquid electrographic image adhesion comprising:
a. providing a paper substrate;
b. applying a water-based composition to the paper substrate at a size press to form a treated substrate, the composition comprising: an adhesion promoting polymer containing one or more repeating units that includes a tertiary amide group, and the tertiary amide repeat units are from about 70 mole % to about 100 mole % of the adhesion promoting polymer; a colloidal silica in an amount of from about 0.1% to about 1% by dry weight of the substrate; and a polymeric binder selected from a polyvinyl alcohol, a starch, a gelatin, a casein, a protein, a carboxy-methyl cellulose, a hydroxyethyl cellulose, an acrylonitrile-butadiene latex, and combinations thereof; and wherein the ratio of the adhesion promoting polymer to the colloidal silica is from about 1:1 to about 1:0.2;
c. drying the treated substrate; and
d. applying a liquid toner to the treated substrate to form the image on the treated substrate.
12. The method of claim 11 , wherein the substrate is a paper product having a relatively non-porous surface and wherein the amount of adhesion promoting polymer applied to the surface of the substrate is from about 0.0075 gsm to about 0.375 gsm, based on the total weight of the substrate on a dry weight basis; and the amount of the colloidal silica applied to the surface of the substrate is from about 0.004 gsm about 0.2 gsm based on the total weight of the substrate on a dry weight basis.
13. The method of claim 11 , wherein the substrate is selected from paper products, fiber mats, woven fibrous materials, non-woven fibrous materials, plastic films, and combinations thereof.
14. The method of claim 11 , wherein:
a. the adhesion promoting polymer is applied to the substrate in an amount of from about 0.1% to about 1% by dry weight of the paper,
b. the colloidal silica is applied to the substrate in an amount of from about 0.1% to about 1% by dry weight of the paper.
15. The method of claim 11 , wherein less than 50% of the solids of the composition applied to the surface of the substrate penetrates more than 10 microns into the substrate.
16. A method for improving adhesion of an electrographic image to a treated substrate comprising:
providing a substrate;
applying a composition to the substrate comprising an adhesion promoting polymer containing one or more repeating units that includes a tertiary amide group, and wherein the tertiary amide repeat units are from about 70 mole % to about 100 mole % of the adhesion promoting polymer; and a colloidal silica in an amount of from about 0.1% to about 1% by dry weight of the substrate; and wherein the ratio of adhesion promoting polymer to the colloidal silica of from about 1:1 to about 1:0.2 thereby forming the treated substrate;
applying a liquid toner to the treated substrate to form the electrographic image on the treated substrate.
17. The method of claim 16 , wherein the formed image on the treated substrate has an adhesion retention to the treated substrate of greater than about 80%.