IP Library Granted Patent US 11,882,713
Granted Patent B2
US 11,882,713 · App. 17/359,548 · Granted Jan 23, 2024

Organic light-emitting diode, method for manufacturing same, and display panel

Inventors: Changyen Wu (Beijing, CN); Kuanta Huang (Beijing, CN); Yongqi Shen (Beijing, CN); Minghung Hsu (Beijing, CN); Huaiting Shih (Beijing, CN)
Assignee: BOE Technology Group Co., Ltd.
H10K50/131H10K50/19H10K59/32H10K71/00H10K59/122H10K59/173H10K2102/341H10K2102/351
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Quick Facts
Patent No.
US 11,882,713
App. No.
17/359,548
Granted
Jan 23, 2024
Kind
B2
Abstract

An organic light-emitting diode (OLED) includes: a first electrode, a first light-emitting layer disposed on a side of the first electrode, a charge generation layer disposed on a side, away from the first electrode, of the first light-emitting layer, a second light-emitting layer disposed on a side, away from the first light-emitting layer, of the charge generation layer, and a second electrode disposed on a side, away from the charge generation layer, of the second light-emitting layer. The OLED further includes: a process conversion layer, disposed between the first electrode and the second electrode, and configured to fill an uneven region between the first electrode and the second electrode.

Claims (41)

1. An organic light-emitting diode (OLED), comprising:

a first electrode;

a first light-emitting layer, disposed on a side of the first electrode;

a charge generation layer, disposed on a side, away from the first electrode, of the first light-emitting layer;

a second light-emitting layer, disposed on a side, away from the first light-emitting layer, of the charge generation layer;

a second electrode, disposed on a side, away from the charge generation layer, of the second light-emitting layer; and

a process conversion layer, formed by one of atomic layer deposition and sputtering deposition, disposed between the first electrode and the second electrode, and configured to fill an uneven region between the first electrode and the second electrode;

wherein each of the first light-emitting layer, the charge generation layer, the second light-emitting layer and the second electrode is formed by a process other than atomic layer deposition and sputtering deposition.

2. The OLED according to claim 1 , wherein the process conversion layer is disposed between the charge generation layer and the second light-emitting layer.

3. The OLED according to claim 1 , wherein the process conversion layer is disposed between the first light-emitting layer and the charge generation layer.

4. The OLED according to claim 1 , wherein the process conversion layer is disposed between the second light-emitting layer and the second electrode.

5. The OLED according to claim 1 , wherein a material of the process conversion layer is an insulating material.

6. The OLED according to claim 5 , wherein the material of the process conversion layer comprises insulating oxide.

7. The OLED according to claim 6 , wherein a thickness of the process conversion layer ranges from 0.2 nm to 5 nm.

8. The OLED according to claim 7 , wherein the second electrode is made of a metal material,

wherein the process conversion layer is disposed in one of the following manners: between the charge generation layer and the second light-emitting layer, between the first light-emitting layer and the charge generation layer, and between the second light-emitting layer and the second electrode.

9. The OLED according to claim 1 , wherein the second electrode is made of a metal material.

10. A display panel, comprising:

a substrate; and

a plurality of organic light-emitting diodes (OLEDs), disposed on the substrate,

wherein the OLED comprises a first electrode, a first light-emitting layer, a charge generation layer, a second light-emitting layer, a second electrode, and a process conversion layer,

wherein the first light-emitting layer is disposed on a side of the first electrode; the charge generation layer is disposed on a side, away from the first electrode, of the first light-emitting layer; the second light-emitting layer is disposed on a side, away from the first light-emitting layer, of the charge generation layer; and the second electrode is disposed on a side, away from the charge generation layer, of the second light-emitting layer, the process conversion layer is disposed between the first electrode and the second electrode, the process conversion layer is formed by one of atomic layer deposition and sputtering deposition, and the process conversion layer is configured to fill an uneven region between the first electrode and the second electrode; and

each of the first light-emitting layer, the charge generation layer, the second light-emitting layer and the second electrode is formed by a process other than atomic layer deposition and sputtering deposition.

11. The display panel according to claim 10 , wherein a pixel defining layer is provided between the plurality of OLEDs.

12. The display panel according to claim 10 , wherein a pixel density of the display panel is greater than 1000 PPI.

13. A method for manufacturing an organic light-emitting diode (OLED), comprising:

forming a first light-emitting layer on a side of a first electrode;

forming a charge generation layer on a side, away from the first electrode, of the first light-emitting layer;

forming a second light-emitting layer on a side, away from the first light-emitting layer, of the charge generation layer; and

forming a second electrode on a side, away from the charge generation layer, of the second light-emitting layer,

wherein the method further comprises: forming a process conversion layer by one of atomic layer deposition or sputtering deposition before forming a first layer and after forming a second layer, the first layer and the second layer are two of layers between the first electrode and the second electrode other than the process conversion layer, and the second layer is next to the first layer in a forming sequence of the layers between the first electrode and the second electrode other than the process conversion layer; and

each of the first light-emitting layer, the charge generation layer, the second light-emitting layer and the second electrode is formed by a process other than atomic layer deposition and sputtering deposition.

14. The method according to claim 13 , wherein the first light-emitting layer, the charge generation layer, the second light-emitting layer, and the second electrode are all film layers formed by an evaporation process; and

the process conversion layer is disposed between two film layers formed by the evaporation process.

15. The method according to claim 14 , wherein the first light-emitting layer, the charge generation layer, and the second light-emitting layer are all organic material layers; and

the process conversion layer is disposed between two of the organic material layers.

16. The method according to claim 14 , wherein the process conversion layer is disposed between the second light-emitting layer and the second electrode.

17. The method according to claim 13 , wherein a material of the process conversion layer is an insulating material.

18. The method according to claim 17 , wherein the material of the process conversion layer comprises insulating oxide.

19. The method according to claim 18 , wherein the process conversion layer is formed by depositing aluminum oxide with a thickness ranging from 0.5 nanometers to 1.5 nanometers by atomic layer deposition.

20. The method according to claim 13 , wherein the second electrode is made of a metal material.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 26, 2021
From: WU, CHANGYEN; HUANG, KUANTA; SHEN, YONGQI; HSU, MINGHUNG; SHIH, HUAITING
To: BOE TECHNOLOGY GROUP CO., LTD.
Reel/Frame 056695/0589 →
Priority Claims (1)
CN 202011044976.0 · Sep 28, 2020 · national
Continuity (1)
Related Publication 20220102663A1 · Mar 31, 2022