IP Library Granted Patent US 11,576,244
Granted Patent B2
US 11,576,244 · App. 17/370,338 · Granted Feb 7, 2023

System and method for light field illuminator sheet-based dynamic lighting output

Inventor: Patrick Yasuo Maeda (San Jose, CA)
Assignee: Palo Alto Research Center Incorporated
H05B47/115F21V5/004F21V5/007F21V7/041F21V7/28F21V23/0471F21Y2105/16F21Y2115/10
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 11,576,244
App. No.
17/370,338
Granted
Feb 7, 2023
Kind
B2
Abstract

A digitally controlled LED illuminator sheet that produces far-field illumination patterns or light field distributions that increase light utilization and application efficiency. A dynamic directional LEDs (or other kinds of solid-state light sources) sheet is positioned under each lenslet of a microlens array. Individual LED beam pointing direction depends on off-axis position relative to optical axis of lenslet. Individual beams from independent LEDs form illumination pixels at the illumination plane or within a volume space and can be modulated in intensity. Illumination pixels partially overlap in far-field illumination plane and illumination volume. Over a large illumination space many illumination pixels will partially superimposed on neighboring illumination pixels, with the overlap being in increments smaller than the size of a pixel. The LEDs can be digitally turned on or off and/or pulse width or amplitude modulated to produce far-field illumination patterns or light field distributions with spectral efficiency and efficacious intensity.

Claims (39)

1. A system for light field illuminator sheet-based dynamic lighting output, comprising:

a microlens array comprises a plurality of lenslets;

an array of light-emitting diode (LED) lights aligned with each of the lenslets, wherein at least some of the LED lights in one or more of the arrays are positioned at an angle and off-axis relative to the optical axis of the lenslet with which that array is aligned and at a position different from a position relative to the optical axis at which at least one of the remaining LED lights in that array is positioned; a computer in control of each of the LED lights, the computer comprising at least one processor, the computer configured to:

obtain a desired illumination pattern comprising at least one of a desired far-field illumination pattern and a desired light field distribution;

identify based on the angles associated with the LED lights those of the LED lights that need to be turned on to generate the desired illumination pattern; and

control the identified LED lights to generate the desired illumination pattern.

2. A light-emitting diode illuminator sheet assembly according to claim 1 , wherein at least one of:

the lenslets comprise one or more of refractive elements, off-axis elements, fresnel elements, holographic optical elements, and diffractive optical elements; and

at least some of the LED lights have different spectral characteristics from other LED lights.

3. A light-emitting diode illuminator sheet assembly according to claim 1 , further comprising a pyramidal reflective honeycomb spacer positioned between the microlens array and the LED light array.

4. A light-emitting diode illuminator sheet assembly according to claim 3 , wherein the spacer is coated with a coating comprising at least one of aluminum and silver.

5. A light-emitting diode illuminator sheet assembly according to claim 1 , further comprising:

a back reflector positioned on a side of the LED light array opposite to the side that faces the microlens array.

6. A light-emitting diode illuminator sheet assembly according to claim 5 , wherein the reflector is coated with a coating comprising at least one of aluminum and silver.

7. A light-emitting diode illuminator sheet assembly according to claim 1 , a light diffuser sheet positioned on a side of the microlens array opposite to a side of the microlens array that faces the LED light array.

8. A light-emitting diode illuminator sheet assembly according to claim 1 , wherein a thickness of the light diffuser is substantially equal to a pitch of the identified LED lights.

9. A light-emitting diode illuminator sheet assembly according to claim 1 , wherein the lenslets are near-hemispherical.

10. A light-emitting diode illuminator sheet assembly according to claim 1 , further comprising:

at least one sensor interfaced to the computer, the at least one sensor configured to capture data regarding at least one of one or more objects in the way of the desired illumination pattern, an incomplete generation of the desired illumination pattern, and environmental conditions surrounding the sensor; and

the computer configured to at least one of modify the identified LED lights and control an operation of the identified LED lights based on the sensor data.

11. A method for light field illuminator sheet-based dynamic lighting output, comprising steps of:

obtaining data regarding a light-emitting sheet assembly, the light emitting sheet assembly comprising a microlens array comprising a plurality of lenslets, the light emitting sheet assembly further comprising an array of light-emitting diode (LED) lights aligned with each of the lenslets, wherein at least some of the LED lights in one or more of the arrays are positioned at an angle and off-axis relative to the optical axis of the lenslet with which that array is aligned and at a position different from a position relative to the optical axis at which at least one of the remaining LED lights in that array is positioned;

obtain a desired illumination pattern comprising at least one of a desired far-field illumination pattern and a desired light field distribution;

identifying based on the angles associated with the LED lights those of the LED lights that need to be turned on to generate the desired illumination pattern; and

controlling the identified LED lights to generate the desired illumination pattern,

wherein the steps are performed by a suitably-programmed computer.

12. A method according to claim 11 , wherein at least one of:

the lenslets comprise one or more of refractive elements, off-axis elements, fresnel elements, holographic optical elements, and diffractive optical elements; and

at least some of the LED lights have different spectral characteristics from other LED lights.

13. A method according to claim 11 , the light emitting sheet assembly further comprising a pyramidal reflective honeycomb spacer positioned between the microlens array and the LED light array.

14. A method according claim 13 , wherein the spacer is coated with a coating comprising at least one of aluminum and silver.

15. A method according to claim 11 , the light emitting sheet assembly further comprising a back reflector positioned on a side of the LED light array opposite to the side that faces the microlens array.

16. A method according to claim 15 , wherein the reflector is coated with a coating comprising at least one of aluminum and silver.

17. A method according to claim 11 , the light emitting sheet assembly further comprising a light diffuser sheet positioned on a side of the microlens array opposite to a side of the microlens array that faces the LED light array.

18. A method according to claim 17 , wherein a thickness of the light diffuser is substantially equal to a pitch of the identified LED lights.

19. A method according to claim 17 , wherein the lenslets are near-hemispherical.

20. A method according to claim 11 , further comprising:

detecting by at least one sensor interfaced to the computer data regarding at least one of one or more objects in the way of the desired illumination pattern, an incomplete generation of the desired illumination pattern, and environmental conditions surrounding the sensor;

performing by the computer at least one of: modifying by the computer the identified LED lights based on the data and controlling operation of the identified LED lights based on the data.

Assignments (10)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 6, 2026
From: XEROX CORPORATION
To: GENESEE VALLEY INNOVATIONS, LLC
Reel/Frame 075020/0755 →
SECOND LIEN NOTES PATENT SECURITY AGREEMENT Recorded Jul 2, 2025
From: XEROX CORPORATION
To: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
Reel/Frame 071785/0550 →
FIRST LIEN NOTES PATENT SECURITY AGREEMENT Recorded Apr 11, 2025
From: XEROX CORPORATION
To: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
Reel/Frame 070824/0001 →
SECURITY INTEREST Recorded Feb 13, 2024
From: XEROX CORPORATION
To: CITIBANK, N.A., AS COLLATERAL AGENT
Reel/Frame 066741/0001 →
TERMINATION AND RELEASE OF SECURITY INTEREST IN PATENTS RECORDED AT RF 064760/0389 Recorded Feb 13, 2024
From: CITIBANK, N.A., AS COLLATERAL AGENT
To: XEROX CORPORATION
Reel/Frame 068261/0001 →
SECURITY INTEREST Recorded Nov 20, 2023
From: XEROX CORPORATION
To: JEFFERIES FINANCE LLC, AS COLLATERAL AGENT
Reel/Frame 065628/0019 →
CORRECTIVE ASSIGNMENT TO CORRECT THE REMOVAL OF US PATENTS 9356603, 10026651, 10626048 AND INCLUSION OF US PATENT 7167871 PREVIOUSLY RECORDED ON REEL 064038 FRAME 0001. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Jun 28, 2023
From: PALO ALTO RESEARCH CENTER INCORPORATED
To: XEROX CORPORATION
Reel/Frame 064161/0001 →
SECURITY INTEREST Recorded Jun 22, 2023
From: XEROX CORPORATION
To: CITIBANK, N.A., AS COLLATERAL AGENT
Reel/Frame 064760/0389 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 20, 2023
From: PALO ALTO RESEARCH CENTER INCORPORATED
To: XEROX CORPORATION
Reel/Frame 064038/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 8, 2021
From: MAEDA, PATRICK YASUO
To: PALO ALTO RESEARCH CENTER INCORPORATED
Reel/Frame 056792/0590 →