Vertical grow tower conveyance system for controlled environment agriculture
A vertical farming structure having vertical grow towers and associated conveyance mechanisms for moving the vertical grow towers through a controlled environment, while being exposed to controlled lighting, airflow, humidity and nutritional support. The present disclosure describes a reciprocating cam mechanism that provides a cost-efficient mechanism for conveying vertical grow towers in the controlled environment. The reciprocating cam mechanism can be arranged to increase the spacing of the grow towers as they are conveyed through the controlled environment to index the crops growing on the towers. The present disclosure also describes an irrigation system that provides aqueous nutrient solution to the grow towers.
1. A crop production system for controlled environment agriculture, comprising:
a grow line;
a plurality of grow towers, each of the plurality of grow towers vertically attached to, and moveable along, the grow line;
a conveyance mechanism operative to move the plurality of towers to a plurality of positions along the grow line; and
wherein each of the plurality of grow towers comprises a tower body and a funnel disposed on the top of the tower body, wherein each of the plurality of grow towers further comprises a first plurality of plug containers arranged along a first face of the grow tower, and a second plurality of plug containers arranged along a second face of the grow tower, wherein the second face is opposite to the first face, and wherein each of the plurality of grow towers includes a central wall defining a first cavity containing the first plurality of plug containers and a second cavity containing the second plurality of plug containers;
wherein each funnel comprises a first collector and a second collector, wherein the first collector is configured to direct fluid flowing therethrough over a desired region within the first cavity of the tower body, and wherein the second collector is configured to direct fluid flowing therethrough over a desired region within the second cavity of the tower body; and
an irrigation system operative to supply fluid to respective first and second collectors of the funnels of the plurality of grow towers at one or more of the positions along the grow line.
2. The crop production system of claim 1 wherein the irrigation system comprises one or more irrigation lines including openings located proximally over the first and second collectors of the funnels when located at corresponding positions along the grow line.
3. The crop production system of claim 1 wherein each funnel comprises a first passageway in fluid communication with the first collector and the first cavity, and a second passageway in fluid communication with the second collector and the second cavity.
4. The crop production system of claim 3 wherein each funnel includes first and second flange sections extending downwardly and register with the central wall; and wherein respective outlets of the first and second passageways are oriented substantially adjacent to and at opposing sides of the first and second flange sections.
5. The crop production system of claim 1 wherein each funnel further comprises a hook extending over the first and second collectors; wherein the hook releasably attaches a grow tower to a grow line of the one or more grow lines.
6. The crop production system of claim 3 wherein the first and second passageways are configured to distribute aqueous nutrient solution near the central wall.
7. The crop production system of claim 1 wherein the spacing of the positions along the grow line increases in a first direction such that spacing of the grow towers increases as such grow towers are moved along the grow line.
8. The crop production system of claim 1 wherein the conveyance mechanism comprises a reciprocating cam mechanism.
9. The crop production system of claim 1 wherein each of the plurality of grow towers comprises a hook attached to the top of the grow tower, wherein the hook is configured to engage the grow line.
10. The crop production system of claim 9 wherein each of the grow line includes a groove region to which the hook of a grow tower slidably attaches.