IP Library Granted Patent US 11,631,992
Granted Patent B2
US 11,631,992 · App. 17/375,105 · Granted Apr 18, 2023

Electric charging particle heater for thermal energy storage

Inventors: Zhiwen Ma (Golden, CO); Jeffrey Clayton Gifford (Denver, CO); Patrick Gordon Davenport (Boulder, CO); Dening Jia (Lakewood, CO); Jason Schirck (West Lafayette, IN); Aaron Morris (West Lafayette, IN)
Assignees: Alliance for Sustainable Energy, LLC; Purdue Research Foundation
H02J15/00F28D20/0056F28D2020/0004F28D2020/0069F28D2020/0078F28D2020/0082
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 11,631,992
App. No.
17/375,105
Granted
Apr 18, 2023
Kind
B2
Abstract

The disclosure relates to particle heaters for heating solid particles to store electrical energy as thermal energy. Thermal energy storage directly converts off-peak electricity into heat for thermal energy storage, which may be converted back to electricity, for example during peak-hour power generation. The particle heater is an integral part of an electro-thermal energy storage system, as it enables the conversion of electrical energy into thermal energy. As described herein, particle heater designs are described that provide efficient heating of solid particles in an efficient and compact configuration to achieve high energy density and low cost.

Claims (39)

1. A heater for heating a plurality of solid particles, the heater comprising:

at least two three-dimensional (3D) shapes, each 3D shape comprising at least two surfaces; and

a block positioned between the at least two 3D shapes; wherein:

each surface of each 3D shape comprises at least two lateral edges positioned substantially parallel to a first axis (z), each lateral edge has a length between a proximal end and a distal end,

each surface comprises a proximal edge positioned at the proximal end of the length and within a first plane defined by a second axis (x) and a third axis (y),

the proximal edges of each surface of each 3D shape form a cross-sectional shape in the plane,

at least one surface of each 3D shape is positioned to face at least one surface of another 3D shape defining a channel,

the channel is oriented to enable the gravitational flow of the plurality of solid particles through the channel,

at least one surface defining the channel is configured to transfer heat to at least a portion of the plurality of solid particles,

the block fills at least a portion of the channel and is configured to maintain the width of the channel,

x and y are each perpendicular to z,

x and y are perpendicular to each other, and

the channel has a width substantially parallel with x.

2. The heater of claim 1 , wherein:

the at least one surface defining the channel is configured to operate at a temperature between about 500° C. to about 1500° C.

3. The heater of claim 1 , wherein the cross-sectional shape is a polygon.

4. The heater of claim 3 , wherein:

the polygon has an interior angle defined as the angle between x and a proximal edge, and

the interior angle is in the range of about 5° to about 60°.

5. The heater of claim 4 , wherein the interior angle is approximately 10°.

6. The heater of claim 3 , wherein the polygon is a triangle, a quadrilateral, a pentagon, a hexagon, a heptagon, an octagon, a nonagon, or a decagon.

7. The heater of claim 1 , wherein:

the at least one surface defining the channel configured to transfer heat comprises a resistive heating element.

8. The heater of claim 7 , wherein the resistive heating element is positioned within an indentation in the at least one surface defining the channel.

9. The heater of claim 6 , wherein the resistive heating element comprises an electric-resisting wire or bar.

10. The heater of claim 1 , wherein:

the channel has a height substantially parallel with y.

11. The heater of claim 10 , wherein:

the height is in the range of about 0.05 m to about 1.5 m.

12. The heater of claim 11 , wherein:

the height is approximately 0.15 m.

13. The heater of claim 1 , wherein:

the width is in the range of about 0.05 m to about 1.5 m.

14. The heater of claim 13 , wherein:

the width is approximately 0.15 m.

15. The heater of claim 1 , wherein:

the block comprises a substantially insulative material.

16. The heater of claim 1 , wherein:

the block is further configured to direct the plurality of solid particles towards the at least one surface defining the channel configured to transfer heat.

Assignments (4)
CHANGE OF NAME Recorded Dec 16, 2025
From: ALLIANCE FOR SUSTAINABLE ENERGY, LLC
To: ALLIANCE FOR ENERGY INNOVATION, LLC
Reel/Frame 073993/0276 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 25, 2023
From: SCHIRCK, JASON; MORRIS, AARON
To: PURDUE RESEARCH FOUNDATION
Reel/Frame 062486/0430 →
CONFIRMATORY LICENSE Recorded Mar 30, 2022
From: NATIONAL RENEWABLE ENERGY LABORATORY
To: UNITED STATES DEPARTMENT OF ENERGY
Reel/Frame 059447/0985 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 27, 2021
From: MA, ZHIWEN; JIA, DENING; GIFFORD, JEFFREY CLAYTON; DAVENPORT, PATRICK GORDON
To: ALLIANCE FOR SUSTAINABLE ENERGY, LLC
Reel/Frame 056986/0115 →