IP Library Granted Patent US 11,852,817
Granted Patent B2
US 11,852,817 · App. 17/376,018 · Granted Dec 26, 2023

Curved waveguide for slim head up displays

Inventors: Wesley Burkhard (Long Beach, CA); Kangbin Chua (Torrance, CA); Alexander Naumov (Redondo Beach, CA); Robert Waldo (Torrance, CA); Ninad Patnekar (Torrance, CA); Ranjit Pradhan (Rancho Palos Verdes, CA); Andrew Kostrzewski (Garden Grove, CA)
Assignee: MERCURY MISSION SYSTEMS, LLC
G02B27/0172G02B6/3504G02B2027/011G02B2027/013G02B2027/0181
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Quick Facts
Patent No.
US 11,852,817
App. No.
17/376,018
Granted
Dec 26, 2023
Kind
B2
Abstract

A waveguide can include a first portion configured to confine an input beam within the structure of the waveguide, and a second portion configured to collimate the beam to be projected through a combiner, to produce an image in infinity. A method of constructing an optical system for a head-up-display can include shaping a first waveguide element such that a first portion of the waveguide is configured to confine an input beam within the structure of the waveguide, and a second portion is configured to collimate the input beam. The method can include coupling the waveguide to a combiner.

Claims (28)

1. A waveguide, comprising:

a top surface, wherein the top surface is shaped to have a first curvature; and

a bottom surface shaped to receive light from an input beam that is reflected downwards from the top surface, the bottom surface comprising:

a first portion configured to confine the input beam within the structure of the waveguide, and

a second portion configured to collimate the beam to be projected through a combiner, to produce an image in infinity, wherein the bottom surface is shaped to have a second curvature that is distinct from the first curvature.

2. The waveguide of claim 1 , wherein the second curvature of the bottom surface comprises two or more convex profiles.

3. The waveguide of claim 2 , wherein the waveguide is coupled to an image source such that the two or more convex profiles convert an extracted uncollimated image into a collimated image.

4. The waveguide of claim 2 , wherein the bottom surface is concave in two planes, allowing for 2D minimization of the waveguide width.

5. The waveguide of claim 2 , wherein the first portion and the second portion meet at a junction point without any air or gluing gap, such that the bottom surface is noncontinuous and seamless.

6. The waveguide of claim 1 , further comprising:

a plano-convex element, wherein a surface of the plano-convex element is shaped with two or more convex profiles; and

an extraction grating coupled to a planar side of the plano-convex element.

7. The waveguide of claim 6 , further comprising a non-uniform transmission coating disposed between the extraction grating and the planar side of the plano-convex element.

8. The waveguide of claim 1 , wherein the bottom surface is shaped such that when coupled to an image source, the waveguide will reflect and simultaneously collimate the input beam in duplicity of discrete steps.

9. The waveguide of claim 1 , wherein the bottom surface is shaped such that when coupled to an image source, the waveguide will reflect and simultaneously collimate the input beam without the need of an injection grating, diffractive element, or holographic elements.

10. The waveguide of claim 1 , wherein the top surface is arranged opposite the bottom surface and is configured to compensate for chromatic and geometrical aberrations of an optical path.

11. A method of constructing an optical system for a head-up display, comprising:

shaping a top surface, wherein the top surface is shaped to have a first curvature; and

shaping a bottom surface to receive light from an input beam that is reflected downwards from the top surface, and such that a first portion of the waveguide is configured to confine an input beam within the structure of the waveguide, and a second portion of the waveguide is configured to collimate the input beam, wherein the bottom surface is shaped to have a second curvature that is distinct from the first curvature.

12. The method of claim 11 , further comprising coupling the waveguide to a combiner, such that the input beam combines to produce an image in infinity.

13. The method of claim 11 , wherein the second portion is shaped with two or more convex profiles.

14. The method of claim 13 , wherein when the waveguide is coupled to an image source, the two or more convex profiles convert an extracted uncollimated image into a collimated image.

15. The method of claim 13 , wherein the bottom surface is concave in two planes, allowing for 2D minimization of the waveguide width.

16. The method of claim 13 , wherein the first portion and the second portion meet at a junction point without any air or gluing gap, such that the bottom surface is noncontinuous and seamless at the junction point.

17. The method of claim 13 , further comprising disposing a non-uniform transmission coating at a surface of the waveguide opposite the two or more convex profiles.

18. The method of claim 17 , further comprising disposing an extraction grating at the non-uniform transmission coating such that the non-uniform transmission coating is positioned between the extraction grating and the two or more convex profiles.

19. The method of claim 18 , wherein the extraction grating and the non-uniform transmission coating are not disposed on the bottom portion of the waveguide.

20. The method of claim 11 , wherein the bottom surface is shaped such that when coupled to an image source, the waveguide will reflect and simultaneously collimate the input beam without the need of an injection grating, diffractive elements, or holographic optical elements.

Assignments (4)
NOTICE OF SUCCESSOR AGENT AND ASSIGNMENT OF SECURITY INTEREST IN REEL/FRAME 070262/0772 Recorded Nov 7, 2025
From: BANK OF AMERICA, N.A., AS PREDECESSOR AGENT
To: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS SUCCESSOR AGENT
Reel/Frame 073506/0645 →
SECURITY INTEREST Recorded Feb 19, 2025
From: MERCURY MISSION SYSTEMS, LLC
To: BANK OF AMERICA, N.A., AS COLLATERAL AGENT
Reel/Frame 070262/0772 →
MERGER AND CHANGE OF NAME Recorded Sep 19, 2022
From: PHYSICAL OPTICS CORPORATION; MERCURY MISSION SYSTEMS, LLC
To: MERCURY MISSION SYSTEMS, LLC
Reel/Frame 061462/0861 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 23, 2021
From: BURKHARD, WESLEY; CHUA, KANGBIN; NAUMOV, ALEXANDER; WALDO, ROBERT; PATNEKAR, NINAD; PRADHAN, RANJIT; KOSTRZEWSKI, ANDREW
To: PHYSICAL OPTICS CORPORATION
Reel/Frame 056961/0688 →