IP Library Granted Patent US 11,905,042
Granted Patent B2
US 11,905,042 · App. 17/376,902 · Granted Feb 20, 2024

Motor wear metric generator

Inventors: Dennis Young Kwon (San Jose, CA); Alexander David Selwa (San Francisco, CA)
Assignee: Kitty Hawk Corporation
B64F5/60G07C5/0808G07C5/0816B64D2045/0085B64U50/19
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Quick Facts
Patent No.
US 11,905,042
App. No.
17/376,902
Granted
Feb 20, 2024
Kind
B2
Abstract

A signal associated with a motor is obtained where the motor is included in a aircraft that has flight capabilities. A motor wear metric that represents an amount of wear experienced by the motor is determined based at least in part on the signal. It is determined, at a flight computer that is included in the aircraft, whether to restrict the flight capabilities of the aircraft based at least in part on the motor wear metric. The flight capabilities of the aircraft are restricted in the event it is so determined.

Claims (36)

1. An aircraft that has flight capabilities, including:

a motor that includes a rotor with a cylindrical array of magnets, a stator, and one or more bearings; and

a flight computer that is configured to:

obtain a signal associated with the motor;

determine a motor wear metric that represents an amount of wear experienced by the one or more bearings in the motor based at least in part on the signal;

determine whether to restrict the flight capabilities of the aircraft based at least in part on the motor wear metric; and

restrict the flight capabilities of the aircraft in the event it is determined to restrict the flight capabilities of the aircraft.

2. The aircraft recited in claim 1 , wherein the signal includes a thrust value generated by the flight computer.

3. The aircraft recited in claim 1 , wherein the motor wear metric is determined based at least in part on one or more of the following: a rotational speed associated with the motor, a torque associated with the motor, load information associated with the motor, a temperature associated with the motor, an operational time associated with the motor, an airspeed, an air density, a humidity, an acceleration, or position information associated with the aircraft.

4. The aircraft recited in claim 1 , wherein the motor wear metric is determined based at least in part on a rotational speed associated with the motor and load information associated with the motor.

5. The aircraft recited in claim 1 , wherein the motor wear metric is determined based at least in part on a rotational speed associated with the motor and load information associated with the motor, wherein load information includes a direction of load.

6. The aircraft recited in claim 1 , wherein determining whether to restrict the flight capabilities of the aircraft is further based at least in part on a specified risk tolerance.

7. The aircraft recited in claim 1 , wherein the flight computer is further configured to: in response to the motor being replaced by a new replacement motor, reset the motor wear metric to an initial value.

8. The aircraft recited in claim 1 , wherein the flight computer is further configured to: in response to the motor being replaced by a refurbished replacement motor:

generate a new motor wear metric for the refurbished replacement motor, including by performing a health check on the refurbished replacement motor; and

reset the motor wear metric to the new motor wear metric.

9. The aircraft recited in claim 1 further including a numeric display that is configured to display the motor wear metric and that is disposed on an external surface of the aircraft.

10. The aircraft recited in claim 1 further including a numeric display that is configured to display the motor wear metric and that is disposed on an external surface of the aircraft, wherein the external surface is an external surface of a boom that includes the motor.

11. A method, including:

obtaining a signal associated with a motor, wherein:

the motor is included in the aircraft; and

the motor includes a rotor with a cylindrical array of magnets, a stator, and one or more bearings;

determining a motor wear metric that represents an amount of wear experienced by the one or more bearings in the motor based at least in part on the signal;

determining, at the flight computer, whether to restrict the flight capabilities of the aircraft based at least in part on the motor wear metric; and

restrict the flight capabilities of the aircraft in the event it is determined to restrict the flight capabilities of the aircraft.

12. The method recited in claim 11 , wherein the signal includes a thrust value generated by the flight computer.

13. The method recited in claim 11 , wherein the motor wear metric is determined based at least in part on one or more of the following: a rotational speed associated with the motor, a torque associated with the motor, load information associated with the motor, a temperature associated with the motor, an operational time associated with the motor, an airspeed, an air density, a humidity, an acceleration, or position information associated with the aircraft.

14. The method recited in claim 11 , wherein the motor wear metric is determined based at least in part on a rotational speed associated with the motor and load information associated with the motor.

15. The method recited in claim 11 , wherein the motor wear metric is determined based at least in part on a rotational speed associated with the motor and load information associated with the motor, wherein load information includes a direction of load.

16. The method recited in claim 11 , wherein determining whether to restrict the flight capabilities of the aircraft is further based at least in part on a specified risk tolerance.

17. The method recited in claim 11 , further including: in response to the motor being replaced by a new replacement motor, resetting the motor wear metric to an initial value.

18. The method recited in claim 11 , further including: in response to the motor being replaced by a refurbished replacement motor:

generating a new motor wear metric for the refurbished replacement motor, including by performing a health check on the refurbished replacement motor; and

resetting the motor wear metric to the new motor wear metric.

19. The method recited in claim 11 , further including: displaying, via a numeric display included in the aircraft, the motor wear metric, wherein the numeric display is disposed on an external surface of the aircraft.

20. The method recited in claim 11 , further including: displaying, via a numeric display included in the aircraft, the motor wear metric, wherein the numeric display is disposed on an external surface of the aircraft, wherein the external surface is an external surface of a boom that includes the motor.

Assignments (3)
RELEASE OF SECURITY INTEREST Recorded May 22, 2023
From: ONE AERO, LLC
To: KITTY HAWK CORPORATION
Reel/Frame 063713/0367 →
SECURITY INTEREST Recorded Mar 25, 2022
From: KITTY HAWK CORPORATION
To: ONE AERO, LLC
Reel/Frame 059503/0382 →
SECURITY INTEREST Recorded Nov 4, 2021
From: KITTY HAWK CORPORATION
To: ONE AERO, LLC
Reel/Frame 058029/0610 →
Continuity (2)
Continuation 16902005 · Jun 15, 2020
Related Publication 20210394933A1 · Dec 23, 2021