IP Library Granted Patent US 11,601,060
Granted Patent B2
US 11,601,060 · App. 17/381,375 · Granted Mar 7, 2023

Switch-mode power supplies including three-level LLC circuits for low line and high line operation

Inventor: James Sigamani (Pasig, PH)
Assignee: Astec International Limited
H02M3/33523H02M1/10H02M1/4208H02M1/4225H02M3/07H02M3/3353H02M3/3385H02M3/33569H02M7/523H02M1/007H02M1/0058H02M7/483H02M7/4815
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Quick Facts
Patent No.
US 11,601,060
App. No.
17/381,375
Granted
Mar 7, 2023
Kind
B2
Abstract

A switch-mode power supply includes a pair of input terminals for receiving an alternating current (AC) or direct current (DC) voltage input from an input power source, a pair of output terminals for supplying a direct current (DC) voltage output to a load, and at least four switches coupled in a three-level LLC circuit arrangement between the pair of input terminals and the pair of output terminals. The power supply also includes a voltage doubler power factor correction (PFC) circuit coupled between the pair of input terminals and the three-level LLC circuit, and a control circuit coupled to operate the at least four switches to supply the DC voltage output to the load.

Claims (100)

1. A switch-mode power supply, comprising:

a pair of input terminals for receiving an input voltage input from a power source;

a pair of output terminals for supplying a direct current (DC) voltage output to a load;

a plurality of switches coupled in a three-level LLC circuit arrangement between the pair of input terminals and the pair of output terminals; and

a voltage doubler power factor correction (PFC) circuit coupled between the pair of input terminals and the three-level LLC circuit, the voltage doubler PFC configured to:

supply a first PFC voltage output in response to the voltage input being within a specified low line voltage range; and

supply a second PFC voltage output in response to the voltage input being within a specified high line voltage range;

a control circuit configured to:

operate the plurality of switches of the three-level LLC circuit arrangement in a first mode of operation in response to the voltage input being within the specified low line voltage range; and

operate the plurality of switches of the three-level LLC circuit arrangement in a second mode of operation when the voltage input is within the specified high line voltage range.

2. The power supply of claim 1 , wherein:

the second PFC voltage output is greater than the first PFC voltage output; and

the specified low line voltage range is different than the specified high line voltage range.

3. The power supply of claim 1 , wherein:

the voltage doubler PFC circuit includes at least two PFC circuit switches;

the control circuit includes a first voltage reference and a second voltage reference;

the first voltage reference is different than the second voltage reference; and

the control circuit is configured to:

receive a sensed input voltage;

determine whether the sensed input voltage is within the specified low line voltage range or the specified high line voltage range;

operate the at least two PFC circuit switches according to the first voltage reference in response to the voltage input being within the specified low line voltage range; and

operate the at least two PFC circuit switches according to the second voltage reference in response to the voltage input being within the specified high line voltage range.

4. The power supply of claim 3 , wherein:

the voltage doubler PFC circuit comprises an inductor, two diodes, and two capacitors;

the at least two switches are coupled between the inductor and one of the pair of input terminal;

each diode is coupled between the inductor and the three-level LLC circuit arrangement;

each capacitor is coupled with a corresponding one of the didoes; and

the control circuit is configured to control the at least two switches via a pulse-width modulation (PWM) signal.

5. The power supply of claim 1 , wherein the first mode of operation is symmetrical half-bridge (SHB) operation and the second mode of operation is asymmetrical half-bridge (AHB) operation.

6. The power supply of claim 5 , wherein:

first and second ones of the plurality of switches of the three-level LLC circuit arrangement define a first half-bridge;

third and fourth ones of the plurality of switches of the three-level LLC circuit arrangement define a second half-bridge;

the power supply further comprises a fifth switch coupled across the second switch and the third switch to short circuit the second switch and the third switch in response to the fifth switch being closed; and

the control circuit comprises a voltage-controlled oscillator (VCO); and

the control circuit is configured to operate the plurality of switches of the three-level LLC circuit arrangement according to a frequency output by the VCO.

7. The power supply of claim 6 , wherein the control circuit is configured to, when operating in the SHB mode of operation:

supply a first control signal to the first and second switches;

supply a second control signal to the third and fourth switches; and

turn off the fifth switch.

8. The power supply of claim 6 , wherein the control circuit is configured to, when operating in the SHB mode of operation:

supply a first control signal to the first and second switches; and

supply a second control signal to the fifth switch while the third and fourth switches are turned off.

9. The power supply of claim 6 , wherein the control circuit is configured to, when operating in the AHB mode of operation:

supply control signals to turn on the first and third switches at the same time;

turn on the second and fourth switches in an opposite phase to the first and third switches; and

turn on the fifth switch while the plurality of switches of the three-level LLC circuit arrangement are turned off.

10. The power supply of claim 6 , wherein the control circuit is configured to operate the plurality of switches of the three-level LLC circuit arrangement to maintain a voltage between an output of the first half-bridge and an output of the second half-bridge to be the same in response to operating in the SHB mode of operation.

11. A switch-mode power supply, comprising:

a pair of input terminals for receiving an input voltage input from a power source;

a pair of output terminals for supplying a direct current (DC) voltage output to a load;

a plurality of switches coupled in a three-level LLC circuit arrangement between the pair of input terminals and the pair of output terminals; and

a voltage doubler power factor correction (PFC) circuit coupled between the pair of input terminals and the three-level LLC circuit; and

a control circuit coupled to the plurality of switches of the three-level LLC circuit arrangement;

wherein, in response to the voltage input being within a specified low line voltage range:

the voltage doubler PFC is configured to supply a first PFC voltage output; and

the control circuit is configured to operate the plurality of switches of the three-level LLC circuit arrangement in a first mode of operation; and

wherein, in response to the voltage input being within a specified high line voltage range:

the voltage doubler PFC is configured to supply a second PFC voltage output; and

the control circuit is configured to operate the plurality of switches of the three-level LLC circuit arrangement in a second mode of operation.

12. The power supply of claim 11 , wherein:

the voltage doubler PFC circuit includes at least two PFC circuit switches, an inductor, two diodes, and two capacitors;

the at least two PFC circuit switches are coupled between the inductor and one of the pair of input terminals;

each diode is coupled between the inductor and the three-level LLC circuit arrangement;

each capacitor is coupled with a corresponding one of the didoes; and

the control circuit is configured to control the at least two switches via a pulse-width modulation (PWM) signal.

13. The power supply of claim 12 , wherein the control circuit is configured to:

receive a sensed input voltage;

determine whether the sensed input voltage is within the specified low line voltage range or the specified high line voltage range;

operate the at least two PFC circuit switches according to a first voltage reference when the voltage input is within the specified low line voltage range; and

operate the at least two PFC circuit switches according to a second voltage reference when the voltage input is within the specified high line voltage range.

14. A method of operating a switch-mode power supply including a pair of input terminals and at least two PFC circuit switches coupled in a voltage doubler power factor correction (PFC) circuit coupled to the pair of input terminals, the method comprising:

operating the at least two PFC circuit switches of the voltage doubler PFC circuit according to a first voltage reference in response to the voltage input being within a specified low line voltage range to increase a voltage input received at the pair of input terminals to a first increased PFC voltage;

supplying the first increased PFC voltage in response to the voltage input being within the specified low line voltage range;

operating the at least two PFC circuit switches of the voltage doubler PFC circuit according to a second voltage reference in response to the voltage input being within a specified high line voltage range to increase the voltage input received at the pair of input terminals to a second increased PFC voltage; and

supplying the second increased PFC voltage in response to the voltage input being within the specified high line voltage range.

15. The method of claim 14 further comprising:

sensing the voltage input; and

determining whether the sensed voltage input is within the specified low line voltage range or the specified high line voltage range.

16. The method of claim 14 , wherein the second increased PFC voltage output is greater than the first increased PFC voltage output, and the specified low line voltage range is different than the specified high line voltage range.

17. The method of claim 14 , wherein the switch-mode power supply further includes a pair of output terminals, a plurality of switches coupled in a three-level LLC circuit arrangement between the voltage doubler PFC circuit and the pair of output terminals, the method further comprising:

operating the plurality of switches of the three-level LLC circuit arrangement in a first mode of operation in response to the voltage input being within the specified low line voltage range; and

operating the plurality of switches of the three-level LLC circuit arrangement in a second mode of operation in response to the voltage input being within the specified high line voltage range.

18. The method of claim 17 further comprising operating the plurality of switches of the three-level LLC circuit to supply a DC voltage output to the pair of output terminals based on the first or second increased PFC voltages.

19. The method of claim 17 , wherein:

the first mode of operation is symmetrical half-bridge (SHB) operation; and

the second mode of operation is asymmetrical half-bridge (AHB) operation.

20. The method of claim 17 , wherein:

the plurality of switches of the three-level LLC circuit arrangement comprises:

a first switch and a second switch defining a first half-bridge; and

a third switch and a fourth switch defining a second half-bridge;

a fifth switch coupled across the second switch and the third switch is configured to short circuit the second switch and the third switch in response to the fifth switch being closed;

operating the plurality of switches of the three-level LLC circuit arrangement in the first mode of operation comprises:

supplying a first control signal to the first and second switches;

supplying a second control signal to the third and fourth switches; and

turning off the fifth switch; and

operating the plurality of switches of the three-level LLC circuit arrangement in the second mode of operation comprises:

supplying control signals to:

turn on the first and third switches at the same time;

turn on the second and fourth switches in an opposite phase to the first and third switches; and

turn on the fifth switch while the plurality of switches of the three-level LLC circuit arrangement are turned off.

Assignments (2)
CONFIRMATORY PATENT ASSIGNMENT Recorded Mar 5, 2025
From: ASTEC INTERNATIONAL LIMITED
To: AES GLOBAL HOLDINGS PTE. LTD.
Reel/Frame 070404/0941 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 21, 2021
From: SIGAMANI, JAMES
To: ASTEC INTERNATIONAL LIMITED
Reel/Frame 056931/0256 →
Continuity (2)
Continuation 16805175 · Feb 28, 2020
Related Publication 20210351703A1 · Nov 11, 2021