Gas lift compressor system and method for supplying compressed gas to multiple wells
A high pressure gas lift compressor system and method of using the system for supplying compressed gas to multiple wells are provided. The system includes a compressor having multiple compressor cylinders. Each cylinder has its own gas inlet line and dedicated gas outlet line that supplies compressed gas from that cylinder directly to a wellbore to provide artificial gas lift. Each cylinder also has its own control valve upstream of the cylinder to control the suction pressure to the cylinder. A desired gas flow rate to each well may be input, and the control valve is adjusted accordingly to achieve the flow rate. By inputting a flow rate for each separate cylinder, the flow rate to each well may be independently controlled.
1. A gas compressor system for supplying compressed gas to a plurality of wellbores, said system comprising:
a compressor associated with the plurality of wellbores each having a tubing string positioned within the wellbore, wherein the compressor comprises a plurality of compressor cylinders and a compressor engine operably coupled to each of the compressor cylinders and configured to simultaneously drive all of the compressor cylinders in the plurality of compressor cylinders, wherein each compressor cylinder has a gas inlet line and a gas outlet line, wherein each gas outlet line is configured to inject compressed gas from one respective compressor cylinder into an interior of one respective tubing string at a subsurface location, and
a plurality of control valves each corresponding to a respective compressor cylinder, wherein each respective control valve is positioned on one respective gas inlet line upstream of one respective compressor cylinder,
wherein each control valve is configured to independently control the suction pressure to each respective compressor cylinder and thereby to independently control a gas flow rate through each respective gas outlet line into each respective tubing string without varying the speed of the compressor engine.
2. The gas compressor system of claim 1 , wherein the compressed gas is produced natural gas sourced from the plurality of wellbores.
3. The gas compressor system of claim 1 , further comprising a plurality of flow meters each corresponding to a respective one of the plurality of control valves, wherein each flow meter is configured to measure the gas flow rate through one of the gas outlet lines.
4. The gas compressor system of claim 3 , further comprising a plurality of controllers each corresponding to a respective one of the plurality of control valves, wherein each controller is configured to receive gas flow rate value signals from one respective flow meter and, in response, to send control signals that actuate the control valve corresponding to the respective flow meter to control the suction pressure to the respective compressor cylinder that the control valve is positioned upstream of.
5. The gas compressor system of claim 1 , further comprising a plurality of coolers each corresponding to a respective compressor cylinder, wherein each respective cooler is configured to cool gas compressed by the compressor cylinder.
6. The gas compressor system of claim 1 , further comprising a plurality of scrubbers each corresponding to a respective compressor cylinder, wherein each respective scrubber is configured to remove liquid droplets from a gas stream upstream of the compressor cylinder.
7. The gas compressor system of claim 1 , further comprising a three-phase separator configured to collect produced fluids and separate the collected fluids into a gas phase, a liquid hydrocarbon phase, and an aqueous phase.
8. The gas compressor system of claim 1 , wherein the gas compressor is configured to inject a high pressure gas stream from a single source into different wellbores at different pressures without pressuring down the high pressure gas stream to a lower pressure.
9. The gas compressor system of claim 1 , wherein the gas compressor system is configured to independently control a gas discharge flow rate from each of the compressor cylinders by independently controlling a suction pressure to each of the cylinders.
10. The gas compressor system of claim 1 , further comprising a common skid unit frame to which all system components are mounted.
11. The gas compressor system of claim 10 , wherein the common skid unit is portable to thereby enable the gas compressor system to be transported as a single unit.
12. The gas compressor system of claim 1 , wherein the compressor is configured to provide a suction pressure of up to about 50 psig and to compress a gas stream to a pressure of up to about 1200 psig.
13. The gas compressor system of claim 1 , further comprising a booster compressor in communication with the compressor.
14. The gas compressor system of claim 13 , wherein the booster compressor is configured to receive gas from the compressor at a first pressure of up to about 1200 psig and increase the pressure of the gas to a second pressure of up to about 4000 psig.