Fountain solution imaging using dry toner electrophotography
Fountain solution latent images are provided on an inking blanket without using laser-induced evaporation systems. Approaches include a rotatable charge retentive surface configured to receive an unfused toned electrostatic pattern of toner particles adhered thereto via electrophotography. The toner includes small diameter polymeric or inorganic particles that may have no color pigment to appear transparent or translucent. Fountain solution is disposed on at least one of the toner, the charge retentive surface and a transfer substrate. The transfer substrate is adjacent the charge retentive surface and forms a nip therebetween, with the transfer substrate sandwiching the unfused toned electrostatic pattern of toner particles and fountain solution against the charge retentive surface at the nip. Fountain solution sandwiched between the surfaces splits as the surfaces separate downstream the nip, leaving a fountain solution latent image remaining on the transfer member surface based on the electrostatic charged pattern on the charge retentive surface.
1. An automated fountain solution imaging method for making a fountain solution latent image, comprising:
A) generating an unfused toned electrostatic pattern of toner particles on a charge retentive surface;
B) sandwiching the unfused toned electrostatic pattern of toner particles and fountain solution at a nip between the charge retentive surface and a transfer substrate, the transfer substrate being wetted with the fountain solution; and
C) separating the charge retentive surface from the transfer substrate downstream the nip, wherein upon the separation the unfused toned electrostatic pattern of toner particles remains on the charge retentive surface only and the transfer substrate remains wetted with the fountain solution patterned as a fountain solution latent image based on the electrostatic pattern, wherein the fountain solution latent image is a negative of the electrostatic pattern.
2. The method of claim 1 , Step A) including generating an electrostatic charged pattern on the charge retentive surface, and depositing an unfused toner at the charge retentive surface, with the toner attaching to the charge retentive surface at the electrostatic charged pattern to form the unfused toned electrostatic pattern.
3. The method of claim 2 , wherein the electrostatic charged pattern does not affect the fountain solution.
4. The method of claim 1 , further comprising, before Step B), depositing the fountain solution onto the transfer substrate.
5. The method of claim 1 , further comprising, before Step B), depositing the fountain solution onto the charge retentive surface.
6. The method of claim 1 , wherein the unfused toned electrostatic pattern includes toner particles grouped into piles having interstices between the toner particles.
7. The method of claim 6 , further comprising, before Step B), depositing the fountain solution onto the unfused toned electrostatic pattern, the piles of toner particles wicking the fountain solution into the interstices.
8. The method of claim 1 , further comprising, before Step B), depositing the fountain solution as a vapor at the charge retentive surface, and maintaining the charge retentive surface at a temperature that physisorbs condensation of the fountain solution vapor thereon and forms a uniformly thick fountain solution layer, the unfused toned electrostatic pattern having a surface free energy lower than a surface free energy of the charge retentive surface such that upon depositing the fountain solution vapor at the charge retentive surface, the unfused toned electrostatic pattern inhibits physisorption of the fountain solution thereon.
9. The method of claim 1 , wherein the Step A) generates the unfused toned electrostatic pattern of toner particles as a patterned compressible sponge of the toner particles on the charge retentive surface.
10. The method of claim 1 , wherein the toner particles lack color pigment.
11. The method of claim 1 , further comprising applying ink on the fountain solution latent image to form an ink image based on the electrostatic pattern.
12. A device for making a fountain solution latent image, comprising:
a charge retentive surface having an unfused toned electrostatic pattern of toner particles adhered thereto via electrophotography;
a transfer substrate adjacent the charge retentive surface and forming a nip therebetween, the transfer substrate configured to sandwich the unfused toned electrostatic pattern of toner particles and fountain solution against the charge retentive surface at the nip; and
the charge retentive surface and the transfer substrate separated downstream the nip, wherein upon the separation the unfused toned electrostatic pattern of toner particles remains on the charge retentive surface only and the transfer substrate remains wetted with the fountain solution patterned as the fountain solution latent image based on the electrostatic pattern, wherein the fountain solution latent image is a negative of the electrostatic pattern.
13. The device of claim 12 , wherein the unfused toned electrostatic pattern includes toner particles grouped into piles having interstices between the toner particles, wherein the piles of toner particles wick the fountain solution into the interstices.
14. The device of claim 12 , wherein the toner particles lack color pigment.
15. The device of claim 12 , wherein the charge retentive surface is nonconductive.
16. The device of claim 12 , wherein the transfer substrate is an imaging blanket, and one of the charge retentive substrate and the imaging blanket is conformable.
17. The device of claim 12 , wherein the unfused toned electrostatic pattern of toner particles is a patterned compressible sponge of the toner particles.
18. The device of claim 12 , further comprising a fountain solution deposition unit adjacent the transfer substrate, the fountain solution deposition unit configured to deposit the fountain solution onto the transfer substrate upstream the nip.
19. A system for making a fountain solution latent image, comprising:
a processor and a memory, the memory storing instructions to cause the processor to perform:
generating an unfused toned electrostatic pattern of toner particles on a charge retentive surface;
sandwiching the unfused toned electrostatic pattern of toner particles and fountain solution at a nip between the charge retentive surface and a transfer substrate, the transfer substrate being wetted with the fountain solution; and
separating the charge retentive surface from the transfer substrate downstream the nip, wherein upon the separation the unfused toned electrostatic pattern of toner particles remains on the charge retentive surface only and the transfer substrate remains wetted with the fountain solution patterned as a fountain solution latent image based on the electrostatic pattern, wherein the fountain solution latent image is a negative of the electrostatic pattern.
20. The system of claim 19 , the memory storing instructions to cause the processor to further perform depositing the fountain solution onto the transfer substrate upstream the nip.