Power generation using hydrogen fuel with economical carbon dioxide capture
Systems and methods for generating power using hydrogen fuel, such as derived from natural gas, are provided. Feed materials are introduced into a compact hydrogen generator to produce carbon dioxide, hydrogen gas and steam. Sorbent material within the compact hydrogen generator acts to absorb carbon dioxide, forming a used sorbent. Hydrogen gas and steam are separated from the used sorbent and passed to a power generator such as a hydrogen turbine to produce power. The used sorbent is introduced into a calciner and heated to desorb carbon dioxide and form a regenerated sorbent which can be recycled to the compact hydrogen generator.
1. A system for power generation, the system comprising:
a compact hydrogen generator, the compact hydrogen generator containing a quantity of a sorbent material and a reforming catalyst, wherein the compact hydrogen generator comprises a fluidized bed configured to fluidize both the reforming catalyst and the sorbent material in combination with a feed material, wherein the feed material comprises natural gas and steam, and wherein the feed material in contact with the reforming catalyst produces H 2 product and carbon dioxide and the sorbent material absorbs carbon dioxide and forms a used sorbent;
a gas/solids separator connected to the compact hydrogen generator to separate the H 2 product and the used sorbent, wherein the reforming catalyst and the sorbent material are both fluidized in the bed and each of the reforming catalyst and the sorbent material has a corresponding size configured for the reforming catalyst to remain in the fluidized bed while the H 2 product and used sorbent are conveyed by elutriation from the fluidized bed to the gas/solids separator;
a calciner connected to the gas/solids separator to heat the used sorbent to desorb carbon dioxide from the used sorbent to produce regenerated sorbent;
a recycle line to introduce at least a portion of the regenerated sorbent from the calciner to the compact hydrogen generator; and
at least one power generator to receive and utilize at least a portion of the H 2 product from the gas/solids separator to produce power.
2. The system of claim 1 wherein the feed material fluidizes the regenerated sorbent in the recycle line and delivers the regenerated sorbent to a bottom of the fluidized bed reactor.
3. The system of claim 1 wherein the compact hydrogen generator containing the sorbent material comprises a bubbling fluidized bed of the sorbent material and the reforming catalyst for catalytic conversion of methane to the H 2 product.
4. The system of claim 1 wherein the natural gas comprises sulfur, said system additionally comprises:
a desulfurizer to remove sulfur from the natural gas prior to passage to the compact hydrogen generator.
5. The system of claim 1 wherein the calciner is an indirect heating calciner.
6. The system of claim 1 wherein the at least one power generator comprises a gas turbine or a hydrogen turbine and produces a flue gas, wherein said system additionally comprises a heat recovery steam generator connected to the at least one power generator to accept at least a portion of the flue gas, recover heat from the flue gas and generate steam.
7. The system of claim 1 wherein the compact hydrogen generator operates at a pressure of at least 35 psia to produce the H 2 product and carbon dioxide.
8. The system of claim 1 wherein the calciner operates at atmospheric pressure to heat the used sorbent to desorb carbon dioxide from the used sorbent to produce regenerated sorbent.
9. The system of claim 1 wherein the calciner heats the used sorbent to desorb carbon dioxide from the used sorbent.
10. The system of claim 1 additionally comprising:
a H 2 purifier to purify at least a portion of the H 2 product from the gas/solids separator to form purified H 2 product;
a storage vessel to temporarily store at least a portion of the purified H 2 product; and
a first process line to selectively pass a portion of the temporarily stored H 2 product from the storage vessel to the at least one power generator.
11. The system of claim 1 wherein the at least one power generator is a turbine.
12. The system of claim 11 wherein the-turbine is a hydrogen turbine.
13. The system of claim 1 wherein the at least one power generator is a reciprocating engine.
14. The system of claim 1 wherein the feed material produces generator products including H 2 , the carbon dioxide, and steam, the gas/solids separator separates the used sorbent from the H 2 and steam, and the at least one power generator receives and utilizes at least a portion of the H 2 and steam from the gas/solids separator to produce power.
15. The system of claim 14 wherein the compact hydrogen generator has a steam to carbon ratio operating range between 2.5:1 to 4:1.
16. The system of claim 14 wherein the compact hydrogen generator produces generator products having a steam to hydrogen ratio, on a volume basis, of between 1:8 and 1:2.
17. A method for producing power via hydrogen gas with the system of claim 1 , said method comprising:
introducing the feed material into the compact hydrogen generator to produce the H 2 product and carbon dioxide, the compact hydrogen generator containing a quantity of the sorbent material to absorb carbon dioxide and form the used sorbent;
introducing the H 2 product and used sorbent from the sorbent enhanced reformer to the gas/solids separator to separate the H 2 product from the used sorbent;
introducing at least a portion of the separated H 2 product to the at least one power generator to produce the power;
introducing at least a portion of the separated used sorbent to the calciner to heat the used sorbent to desorb carbon dioxide from the used sorbent to produce the regenerated sorbent and CO 2 ; and
recycling the at least a portion of the regenerated sorbent to the sorbent enhanced reformer.
18. A method for producing power via hydrogen gas with the system of claim 14 , said method comprising:
introducing the feed material into the compact hydrogen generator to produce the products including H 2 , carbon dioxide, and steam, the compact hydrogen generator containing the quantity of a sorbent material to absorb carbon dioxide and form a used sorbent;
introducing the H 2 , steam and used sorbent from the sorbent enhanced reformer to the gas/solids separator to separate the H 2 and steam from the used sorbent;
introducing at least a portion of the separated H 2 and steam to the at least one power generator to produce power;
introducing at least a portion of the separated used sorbent to the calciner to heat the used sorbent to desorb carbon dioxide from the used sorbent to produce regenerated sorbent and CO 2 ; and
recycling at least a portion of the regenerated sorbent to the sorbent enhanced reformer,
wherein the sorbent enhanced reformer has a steam to carbon ratio operating range between 2.5:1 to 4:1 or produces products having a steam to hydrogen ratio, on a volume basis, of between 1:8 and 1:2.