IP Library Granted Patent US 11,719,751
Granted Patent B2
US 11,719,751 · App. 17/397,840 · Granted Aug 8, 2023

Relay status detection system

Inventor: Peter Gabrielsson (Monrovia, CA)
Assignee: WEBASTO CHARGING SYSTEMS, INC.
G01R31/3278B60L3/0038H01H47/002H01H2231/026
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Quick Facts
Patent No.
US 11,719,751
App. No.
17/397,840
Granted
Aug 8, 2023
Kind
B2
Abstract

Systems, devices, and methods including: a relay, the relay including: at least one contact; a reflector attached to at least one contact; a sensor, the sensor including: an emitter configured to emit a pulse; a detector configured to receive a portion of the emitted pulse; where the reflector may be configured to reflect at least a portion of the emitted pulse to be received by the detector when the at least one contact may be in at least one of: an open position and a closed position.

Claims (38)

1. A system comprising:

a relay, the relay comprising:

at least one contact;

a reflector attached to at least one contact;

a sensor, the sensor comprising:

an emitter configured to emit a pulse;

a detector configured to receive a portion of the emitted pulse;

wherein the reflector is configured to reflect at least a portion of the emitted pulse received by the detector when the at least one contact is in at least one of: an open position and a closed position.

2. The system of claim 1 , wherein the relay further comprises a housing.

3. The system of claim 2 , wherein the relay housing further comprises a window.

4. The system of claim 3 , wherein the window is disposed proximate the reflector when the at least one contact is in at least one of: the open position and the closed position.

5. The system of claim 4 , wherein the emitted pulse is received through the window and into an interior of the housing such that the emitted pulse is not received by the detector when the at least one contact is in at least one of: the open position and the closed position.

6. The system of claim 3 , wherein the relay further comprises:

an armature, wherein the at least one contact is connected to the armature.

7. The system of claim 6 , wherein the relay further comprises:

a relay coil configured to actuate the armature about a hinge connected to the armature.

8. The system of claim 7 , wherein the at least one contact comprises a first contact and a second contact, wherein the first contact is connected to the armature, wherein the reflector is disposed proximate the window and the first contact is not in electrical contact with the second contact in the open position, and wherein the reflector is disposed distal the window and the first contact is in electrical contact with the second contact in the closed position.

9. The system of claim 1 , wherein the relay is a normally open relay.

10. The system of claim 1 , wherein the relay is a normally closed relay.

11. The system of claim 1 , further comprising:

a microcontroller in communication with the relay and the sensor.

12. The system of claim 11 , wherein the microcontroller is configured to:

send a relay signal to the relay to at least one of: switch on and switch off.

13. The system of claim 12 , wherein the microcontroller is configured to:

send a status check signal to the sensor to determine a status of the relay.

14. The system of claim 13 , wherein the microcontroller is configured to:

receive a status signal from the sensor based on the sent status check signal, wherein the status signal is based whether the detector received a portion of the emitted pulse.

15. The system of claim 14 , wherein the microcontroller is configured to:

determine whether the relay has a fault condition based on the sent relay signal and the received status signal.

16. A method comprising: emitting, by an emitter of a sensor, a pulse; and receiving at least a portion of the emitted pulse through a window in a housing of a relay; wherein at least a portion of the emitted pulse is reflected by a reflector attached to a contact of the relay and received by a detector of the sensor when the reflector is disposed proximate the window in the housing of the relay.

17. The method of claim 16 , wherein at least a portion of the emitted pulse is not received by a detector of the sensor when the reflector is disposed distal from the window in the housing of the relay.

18. The method of claim 16 , further comprising:

sending, by a microcontroller, a relay signal to the relay to at least one of: switch on and switch off; and

sending, by the microcontroller, a status check signal to the sensor.

19. The method of claim 18 , further comprising:

receiving, by the microcontroller, a status signal based on whether the portion of the reflected pulse was received by the detector of the sensor; and

determining, by the microcontroller, whether the relay has a fault condition based on the sent relay signal and the received status signal.

20. The method of claim 16 , wherein the pulse is a pulse of light, and wherein the sensor is an optical sensor.

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 13, 2026
From: WEBASTO CHARGING SYSTEMS, INC.
To: WEBASTO CHARGING SYSTEMS SHELF HOLDING GERMANY GMBH
Reel/Frame 074858/0099 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 13, 2026
From: WEBASTO CHARGING SYSTEMS SHELF HOLDING GERMANY GMBH
To: AMPURE GERMAN HOLDING GMBH
Reel/Frame 074858/0122 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 13, 2026
From: AMPURE GERMAN HOLDING GMBH
To: AMPURE CHARGING SYSTEMS, INC.
Reel/Frame 074858/0169 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 10, 2021
From: GABRIELSSON, PETER
To: WEBASTO CHARGING SYSTEMS, INC.
Reel/Frame 057443/0011 →
Continuity (1)
Related Publication 20230044927A1 · Feb 9, 2023
Cited By (1)
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