IP Library Granted Patent US 12,374,684
Granted Patent B2
US 12,374,684 · App. 17/399,724 · Granted Jul 29, 2025

Battery management systems for energy storage devices

Inventors: David J. Bradwell (Arlington, MA); Michael J. McNeley (Boston, MA); Zachary T. Modest (Jamaica Plain, MA)
Assignee: AMBRI, LLC
H01M4/38H01M4/381H01M4/382H01M4/387H01M4/42H01M4/44H01M10/39H01M10/399H01M10/42H01M10/425H01M10/486H02J7/0014H02J7/0048H02J7/0068H02J7/007194H02J9/061H01M2010/4271H01M2010/4278H01M2220/10H01M2220/20H01M2220/30
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Quick Facts
Patent No.
US 12,374,684
App. No.
17/399,724
Granted
Jul 29, 2025
Kind
B2
Abstract

Disclosed herein are methods and systems for monitoring and/or regulating energy storage devices. Examples of such monitoring and/or regulating include cell balancing, dynamic impedance control, breach detection and determination of state of charge of energy storage devices.

Claims (24)

1. A method comprising:

(a) providing (1) an electrochemical cell comprising, a negative electrode, an electrolyte, a positive electrode, (2) a housing disposed around the negative electrode, the electrolyte, and the positive electrode, and (3) a seal connected to the housing, wherein at least one of the negative electrode, the electrolyte, and the positive electrode is in an at least partially liquid state at an operating temperature of the electrochemical cell that is at least about 250° C., wherein the housing and the seal isolate the negative electrode, the electrolyte, and the positive electrode from an environment comprising an atmosphere comprising nitrogen external to the housing and the seal, and wherein the seal electrically isolates the positive electrode and the negative electrode from one another;

(b) monitoring the electrochemical cell for an electrical signature from within the electrochemical cell to determine (i) an exposure of at least one of the positive electrode, the electrolyte, and the negative electrode in the electrochemical cell to the environment, and (ii) a breach of the seal; and

(c) in response to the electrical signature, inactivating the electrochemical cell, cooling the electrochemical cell, discharging the electrochemical cell, or notifying a system operator.

2. The method of claim 1 , wherein the atmosphere comprising the nitrogen entering into the electrochemical cell is sufficient for measuring the electrical signature.

3. The method of claim 1 , wherein the electrical signature corresponds to (i) a leakage current that is increased relative to a baseline leakage current associated with an unbreached cell, (ii) a self-discharge rate of the electrochemical cell that is increased relative to a baseline self-discharge rate associated with an unbreached cell, (iii) a charge or discharge Coulombic efficiency value that is decreasing over time or is below a baseline Coulombic efficiency value associated with an unbreached cell or an unbreached group of cells, or (iv) a voltage during charging or discharging of the electrochemical cell that is decreased relative to a baseline charge or discharge voltage associated with an unbreached cell.

4. The method of claim 3 , wherein the leakage current is determined from a charging time of the electrochemical cell or a time to balance a group of electrochemical cells.

5. The method of claim 3 , wherein the electrical signature corresponds to the self-discharge rate of the electrochemical cell that is increased relative to the baseline self-discharge rate associated with the unbreached cell.

6. The method of claim 3 , wherein the electrical signature corresponds to the charge or discharge Coulombic efficiency value that is decreasing over time or is below the baseline Coulombic efficiency value associated with the unbreached cell or the unbreached group of cells.

7. The method of claim 3 , wherein the electrical signature corresponds to the voltage during charging or discharging of the electrochemical cell that is decreased relative to the baseline charge or discharge voltage associated with the unbreached cell.

8. The method of claim 1 , wherein the electrochemical cell is one of a plurality of electrochemical cells connected in parallel or series and at least a portion of the plurality of electrochemical cells are inactivated, cooled or discharged in response to the electrical signature.

9. The method of claim 1 , wherein the electrical signature is further indicative of the negative electrode shorting with the positive electrode.

10. The method of claim 1 , wherein the operating temperature is between about 250° C. and 750° C.

11. The method of claim 1 , wherein (b) and (c) are performed using a computer processor that is programmed to (i) monitor the electrochemical cell for the electrical signature and (ii) initiate the inactivating of the electrochemical cell, the cooling of the electrochemical cell, the discharging of the electrochemical cell, or the notifying of the system operator.

12. The method of claim 1 , wherein the positive electrode comprises one or more materials selected from the group consisting of zinc, cadmium, mercury, tin, lead, bismuth, antimony, tellurium and selenium.

13. The method of claim 1 , wherein the negative electrode comprises one or more materials selected from the group consisting of lithium, sodium, potassium, magnesium, barium and calcium.

14. The method of claim 1 , wherein at least two of the negative electrode, the positive electrode, and the electrolyte are in a liquid state at the operating temperature.

15. The method of claim 1 , wherein the electrochemical cell is in communication with a battery management system.

16. The method of claim 15 , wherein the battery management system monitors the electrical signature that is indicative of the breach of the seal.

17. The method of claim 15 , wherein the battery management system comprises a human machine interface, and wherein the human machine interface notifies the system operator of the breach of the seal.

18. The method of claim 1 , wherein the electrolyte comprises a salt of an alkali or alkaline earth metal.

19. The method of claim 1 , wherein the electrochemical cell spontaneously discharges upon the breach of the seal.

20. The method of claim 1 , wherein in (c), the electrochemical cell is first discharged, then cooled.

21. The method of claim 1 , wherein (b) and (c) occur subsequent to (a).

Assignments (5)
CHANGE OF NAME Recorded May 13, 2025
From: AMBRI ACQUISITION, LLC
To: AMBRI, LLC
Reel/Frame 071283/0461 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 12, 2025
From: AMBRI INC.
To: AMBRI ACQUISITION, LLC
Reel/Frame 071093/0160 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 13, 2025
From: NAYAR, HARI; LEKATSAS, NICHOLAS; BRADWELL, DAVID J.; MCNELEY, MICHAEL J.; MODEST, ZACHARY T.
To: AMBRI INC.
Reel/Frame 070507/0571 →
SECURITY INTEREST Recorded Jan 18, 2024
From: AMBRI INC.
To: GATES FRONTIER, LLC
Reel/Frame 066351/0221 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 6, 2022
From: NAYAR, HARI; LEKATSAS, NICHOLAS; BRADWELL, DAVID J.; MCNELEY, MICHAEL J.; MODEST, ZACHARY T.
To: AMBRI INC.
Reel/Frame 059516/0444 →