IP Library Granted Patent US 11,608,673
Granted Patent B1
US 11,608,673 · App. 17/400,334 · Granted Mar 21, 2023

Fenestration system with shimming seal

Inventors: Richard Mazur (Mesa, AZ); Cameron Miles Wyatt (Gilbert, AZ); Jacob Blackburn (Phoenix, AZ); Kraig Hoekstra (Phoenix, AZ); James J. Lee (Tempe, AZ)
Assignee: WWS Acquisition, LLC
E06B3/5409E06B3/5454E06B3/663
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Quick Facts
Patent No.
US 11,608,673
App. No.
17/400,334
Granted
Mar 21, 2023
Kind
B1
Abstract

A fenestration system includes a frame defining a sealing slot; a pane assembly assembled with the frame, the pane assembly defining an edge; a gap defined between the frame and the edge; and a fin seal defining a connector portion and a fin portion extending from the connector portion, the connector portion engaging the sealing slot, the fin portion extending across the gap and abutting the edge, the fin portion tapering in thickness between the connector portion and the edge.

Claims (63)

1. A fenestration system comprising:

a frame defining a sealing slot;

a pane assembly assembled with the frame, the pane assembly defining an edge;

a gap defined between the frame and the edge; and

a fin seal defining a connector portion and a fin portion extending from the connector portion, the connector portion engaging the sealing slot, the fin portion extending across the gap and abutting the edge, the fin portion tapering in thickness between the connector portion and the edge.

2. The fenestration system of claim 1 , wherein the frame further comprises a first bracket and a second bracket, the gap extending between the first bracket and the second bracket.

3. The fenestration system of claim 2 , wherein:

the fin seal divides the gap into an outer gap portion and an inner gap portion;

the outer gap portion is proximate to the first bracket; and

the inner gap portion is proximate to the second bracket.

4. The fenestration system of claim 3 , wherein the fin portion of the fin seal bends towards one of the first bracket and the second bracket.

5. The fenestration system of claim 1 , wherein the frame comprises a frame side member, the frame side member defining an interior wall facing the edge of the pane assembly, the sealing slot defined in an outer surface of the interior wall and extending substantially along a length of the interior wall.

6. The fenestration system of claim 5 , wherein the interior wall partially defines an inner cavity of the frame and a stiffener is received within the inner cavity.

7. The fenestration system of claim 1 , wherein the pane assembly defines an outer pane, an inner pane, and a spacer extending between the outer pane and the inner pane, the sealing slot is laterally aligned with the spacer, and the spacer defines the edge.

8. A fenestration system comprising:

a frame defining a sealing slot;

a pane assembly assembled with the frame, the pane assembly defining an edge;

a gap defined between the frame and the edge; and

a bulb seal defining a connector portion and a bulb portion extending from the connector portion, the connector portion engaging the sealing slot, the bulb portion extending across the gap and abutting the edge;

wherein a portion of the bulb portion adjacent to the connector portion defines a first thickness that is less than a second thickness of the bulb portion distal to the connector portion.

9. The fenestration system of claim 8 , wherein the frame further comprises a first bracket and a second bracket, the gap extending between the first bracket and the second bracket.

10. The fenestration system of claim 9 , wherein:

the bulb seal divides the gap into an outer gap portion and an inner gap portion;

the outer gap portion is proximate to the first bracket; and

the inner gap portion is proximate to the second bracket.

11. The fenestration system of claim 8 , wherein the frame comprises a frame side member, the frame side member defining an interior wall facing the edge of the pane assembly, the sealing slot defined in an outer surface of the interior wall and extending substantially along a length of the interior wall.

12. The fenestration system of claim 11 , wherein the interior wall at least partially defines an inner cavity of the frame and a stiffener is received within the inner cavity.

13. The fenestration system of claim 8 , wherein the pane assembly defines an outer pane, an inner pane, and a spacer extending between the outer pane and the inner pane, the sealing slot is laterally aligned with the spacer, and the spacer defines the edge.

14. The fenestration system of claim 13 , wherein the bulb portion of the bulb seal is compressed between the frame and the spacer.

15. A fenestration system comprising:

a frame defining a sealing slot;

a pane assembly assembled with the frame, the pane assembly defining an edge;

a gap defined between the frame and the edge; and

a sweep-type weather stripping defining a connector portion, a fin portion extending from the connector portion, and a pile extending from the connector portion, the pile comprising a plurality of bristles, the connector portion engaging the sealing slot, the bristles extending into the gap and the fin portion extending across the gap and abutting the edge.

16. The fenestration system of claim 15 , wherein the frame further comprises a first bracket and a second bracket, the gap extending between the first bracket and the second bracket.

17. The fenestration system of claim 16 , wherein:

the sweep-type weather stripping divides the gap into an outer gap portion and an inner gap portion;

the outer gap portion is proximate to the first bracket; and

the inner gap portion is proximate to the second bracket.

18. The fenestration system of claim 15 , wherein the frame comprises a frame side member, the frame side member defining an interior wall facing the edge of the pane assembly, the sealing slot defined in an outer surface of the interior wall and extending substantially along a length of the interior wall.

19. The fenestration system of claim 18 , wherein the interior wall at least partially defines an inner cavity of the frame and a stiffener is received within the inner cavity.

20. The fenestration system of claim 15 , wherein the pane assembly defines an outer pane, an inner pane, and a spacer extending between the outer pane and the inner pane, the sealing slot is laterally aligned with the spacer, and the spacer defines the edge.

21. A method for insulating a fenestration system, the method comprising:

providing a frame, the frame defining a sealing slot;

engaging a seal with the sealing slot;

assembling a pane assembly with the frame, the pane assembly comprising an outer pane, an inner pane, and a spacer extending between the outer pane and the inner pane, wherein a gap is defined between the spacer and the frame, and wherein the sealing slot is laterally aligned with the spacer; and

extending the seal across the gap to directly abut the spacer and to divide the gap into an outer gap portion and an inner gap portion.

22. The method of claim 21 , wherein:

the seal comprises a connector portion and an extension portion extending from the connector portion; and

engaging the seal with the sealing slot comprises engaging the connector portion of the seal with the sealing slot.

23. The method of claim 22 , wherein extending the seal across the gap to directly abut the spacer comprises extending the extension portion of the seal across the gap and directly abutting the spacer with the extension portion.

24. The method of claim 22 , wherein:

the seal is a fin seal, and the extension portion is a fin portion;

the fin portion tapers in thickness away from the connector portion; and

the fin portion is bent against the spacer.

25. The method of claim 22 , wherein:

the seal is a bulb seal, and the extension portion is a bulb portion;

a portion of the bulb portion adjacent to the connector portion defines a first thickness that is less than a second thickness of the bulb portion distal to the connector portion; and

the bulb portion is compressed between the frame and the spacer.

26. The method of claim 22 , wherein:

the seal is a sweep-type weather stripping, and the extension portion is a fin portion;

the sweep-type weather stripping further comprises a plurality of bristles extending from the connector portion; and

the plurality of bristles extend into the gap.

Assignments (3)
PATENT SECURITY AGREEMENT (ABL) Recorded Apr 2, 2024
From: CGI WINDOWS AND DOORS, LLC; MDM UTAH, LLC; PGT INDUSTRIES, LLC; PGT INNOVATIONS, LLC; WWS ACQUISITION, LLC; WESTERN WINDOW HOLDING, LLC
To: ROYAL BANK OF CANADA, AS COLLATERAL AGENT
Reel/Frame 066974/0256 →
PATENT SECURITY AGREEMENT (TERM) Recorded Apr 2, 2024
From: CGI WINDOWS AND DOORS, LLC; MDM UTAH, LLC; PGT INDUSTRIES, LLC; PGT INNOVATIONS, LLC; WWS ACQUISITION, LLC; WESTERN WINDOW HOLDING, LLC
To: ROYAL BANK OF CANADA, AS COLLATERAL AGENT
Reel/Frame 066975/0062 →
PATENT SECURITY AGREEMENT (NOTES) Recorded Mar 29, 2024
From: PGT INNOVATIONS, LLC; WESTERN WINDOW HOLDING, LLC; MDM UTAH, LLC; PGT INDUSTRIES, LLC; CGI WINDOWS AND DOORS, LLC; WWS ACQUISITION, LLC
To: U.S. BANK NATIONAL ASSOCIATION, AS COLLATERAL AGENT
Reel/Frame 066953/0070 →
Continuity (2)
Continuation 16752517 · Jan 24, 2020
Provisional Application 62802493 · Feb 7, 2019