IP Library Granted Patent US 11,781,522
Granted Patent B2
US 11,781,522 · App. 17/404,399 · Granted Oct 10, 2023

Wind turbine rotor blade assembly for reduced noise

Inventors: Christian Carroll (Simpsonville, SC); Murray Fisher (Greer, SC); Benoit Philippe Petitjean (Moosburg, DE); Andreas Herrig (Garching b. Muenchen, DE); Drew Adam Wetzel (Easley, SC); Jonathon Paul Baker (Simpsonville, SC)
Assignee: General Electric Company
F03D1/0633F05B2230/50F05B2240/211F05B2250/711F05B2250/712F05B2260/96
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Quick Facts
Patent No.
US 11,781,522
App. No.
17/404,399
Granted
Oct 10, 2023
Kind
B2
Abstract

A rotor blade assembly of a wind turbine includes a rotor blade having an aerodynamic body with an inboard region and an outboard region. The inboard and outboard regions define a pressure side, a suction side, a leading edge, and a trailing edge. The inboard region includes a blade root, whereas the outboard region includes a blade tip. The rotor blade also defines a chord and a span. Further, the inboard region includes a transitional region of the rotor blade that includes a maximum chord. Moreover, a unitless first derivative of the chord with respect to the span of the rotor blade in the transitional region ranges from about −0.10 to about 0.10 from the maximum chord over about 15% of the span of the rotor blade. In addition, the unitless first derivative of the chord with respect to the span a slope of a change in the chord in is greater than about −0.03 at an inflection point of the chord in the outboard region.

Claims (24)

1. A rotor blade assembly of a wind turbine, the rotor blade assembly comprising:

a rotor blade comprising an aerodynamic body having an inboard region and an outboard region, the inboard and outboard regions defining a pressure side, a suction side, a leading edge, and a trailing edge, the inboard region comprising a blade root, the outboard region comprising a blade tip, the rotor blade defining a chord and a span;

the inboard region comprising a transitional region of the rotor blade that comprises a maximum chord,

wherein a unitless first derivative of the chord with respect to the span of the rotor blade in the transitional region ranges from about −0.10 to about 0.10 from the maximum chord over about 15% of the span of the rotor blade, and

wherein the unitless first derivative of the chord with respect to the span is greater than about −0.03 at an inflection point of the chord in the outboard region.

2. The rotor blade assembly of claim 1 , wherein the unitless first derivative of the chord with respect to the span of the rotor blade in the transitional region ranges from about −0.06 to about 0.06 from the maximum chord over about 15% of the span of the rotor blade.

3. The rotor blade assembly of claim 1 , wherein the transitional region comprises from about 15% span to about 30% span of the rotor blade.

4. The rotor blade assembly of claim 1 , wherein the inboard region comprises from about 0% span to about 40% span from the blade root of the rotor blade in a span-wise direction and the outboard region comprises from about 40% span to about 100% span from the blade root of the rotor blade.

5. The rotor blade assembly of claim 4 , wherein, in the inboard region, the unitless first derivative of the chord with respect to the span ranges from about −0.15 to about 0.20.

6. The rotor blade assembly of claim 5 , wherein, in the inboard region, the unitless first derivative of the chord with respect to the span ranges from about −0.9 to about 0.125.

7. The rotor blade assembly of claim 1 , wherein a second derivative of the chord in millimeters with respect to the span in millimeters is greater than −0.00002 millimeters −1 in the inboard region.

8. The rotor blade assembly of claim 1 , wherein a peak of the unitless first derivative of the chord with respect to the span is within about 80% span.

9. The rotor blade assembly of claim 1 , wherein a peak in a radius of curvature of the chord inboard of the maximum chord of the rotor blade is located within about 11% span.

10. The rotor blade assembly of claim 9 , wherein the radius of curvature at the maximum chord is greater than about 2 millimeters.

11. The rotor blade assembly of claim 1 , wherein a location of a peak chord radius of curvature is within about 80% span.

12. A method for manufacturing a rotor blade of a wind turbine to mitigate noise during high wind speed conditions, the method comprising:

forming the rotor blade with an aerodynamic body having an inboard region and an outboard region, a span, and a chord, the inboard and outboard regions defining a pressure side, a suction side, a leading edge, and a trailing edge, the inboard region having a blade root and a transitional region that includes a maximum chord, the outboard region having a blade tip; and

forming a unitless first derivative of the chord with respect to the span in the transitional region ranging from about −0.06 to about 0.06 over about 15% of a span of the rotor blade, wherein the unitless first derivative of the chord with respect to the span is greater than about −0.03 at an inflection point of the chord in the outboard region.

13. The method of claim 12 , wherein the transitional region comprises from about 15% span to about 30% span of the rotor blade.

14. The method of claim 12 , wherein the inboard region comprises from about 0% span to about 40% span from the blade root of the rotor blade in a span-wise direction and the outboard region comprises from about 40% span to about 100% span from the blade root of the rotor blade.

15. The method of claim 12 , wherein, in the inboard region, the unitless first derivative of the chord with respect to the span ranges from about −0.15 to about 0.20.

16. The method of claim 12 , wherein a second derivative of the chord in millimeters with respect to the span in millimeters is greater than −0.00002 millimeters −1 in the inboard region.

17. The method of claim 12 , wherein a peak of the unitless first derivative of the chord with respect to the span is within about 80% span.

18. The method of claim 12 , wherein a peak in a radius of curvature of the chord inboard of the maximum chord of the rotor blade is located within about 11% span.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 22, 2024
From: LM WIND POWER US TECHNOLOGY APS
To: GE INFRASTRUCTURE TECHNOLOGY LLC
Reel/Frame 066869/0770 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 9, 2023
From: GENERAL ELECTRIC COMPANY
To: LM WIND POWER US TECHNOLOGY APS
Reel/Frame 065531/0160 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 17, 2021
From: CARROLL, CHRISTIAN; FISHER, MURRAY; PETITJEAN, BENOIT PHILIPPE; HERRIG, ANDREAS; WETZEL, DREW ADAM; BAKER, JONATHON PAUL
To: GENERAL ELECTRIC COMPANY
Reel/Frame 057203/0236 →
Continuity (2)
Continuation In Part 16132885 · Sep 17, 2018
Related Publication 20210372364A1 · Dec 2, 2021