IP Library Granted Patent US 11,486,380
Granted Patent B2
US 11,486,380 · App. 17/408,570 · Granted Nov 1, 2022

Hydraulic and control system for resin injection

Inventors: Dakota Faulkner (Wexford, PA); Mark Crable (Adah, PA); Michael Weaver (Pittsburgh, PA)
Assignee: J-LOK Co.
F04B43/02E21D20/026E21D20/028F04B9/113F04B15/02F04B23/04F04B23/06F04B49/065F04B49/08F04B2201/0201
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Quick Facts
Patent No.
US 11,486,380
App. No.
17/408,570
Granted
Nov 1, 2022
Kind
B2
Abstract

A pumpable resin system for installation of mine bolts includes a resin injection cylinder comprising a resin chamber and a resin hydraulic cylinder, a catalyst injection cylinder including a catalyst chamber and a catalyst hydraulic cylinder, with the resin hydraulic cylinder synchronized with the catalyst hydraulic cylinder, a hydraulic pump in fluid communication with the resin hydraulic cylinder and the catalyst hydraulic cylinder, a hydraulic reservoir in fluid communication with the hydraulic pump, and a delivery line in fluid communication with the resin injection cylinder and the catalyst injection cylinder. The delivery line is configured to deliver resin and catalyst from the resin injection cylinder and catalyst injection cylinder into a borehole.

Claims (17)

1. A pumpable resin system for installation of mine bolts comprising:

a resin injection cylinder comprising a resin chamber and a resin hydraulic cylinder;

a catalyst injection cylinder comprising a catalyst chamber and a catalyst hydraulic cylinder, the resin hydraulic cylinder synchronized with the catalyst hydraulic cylinder;

a hydraulic pump in fluid communication with the resin hydraulic cylinder and the catalyst hydraulic cylinder;

a hydraulic reservoir in fluid communication with the hydraulic pump; and

a delivery line in fluid communication with the resin injection cylinder and the catalyst injection cylinder, the delivery line configured to deliver resin and catalyst from the resin injection cylinder and catalyst injection cylinder into a borehole,

wherein the resin hydraulic cylinder and the catalyst hydraulic cylinder comprise double-acting cylinders, the resin hydraulic cylinder fluidly connected to the catalyst hydraulic cylinder in series such that movement of the resin hydraulic cylinder results in corresponding movement of the catalyst hydraulic cylinder.

2. The system of claim 1 , wherein the resin hydraulic cylinder and the catalyst hydraulic cylinder are identical in size.

3. The system of claim 1 , wherein the resin chamber has a larger volume than the catalyst chamber.

4. The system of claim 1 , further comprising a synchronizing cylinder in fluid communication with the resin hydraulic cylinder and the catalyst hydraulic cylinder.

5. The system of claim 4 , wherein the resin hydraulic cylinder, the synchronizing cylinder, and the catalyst hydraulic cylinder each include first and second chambers positioned on opposite sides of a piston, the first chamber of the resin hydraulic cylinder in fluid communication with the hydraulic pump, the second chamber of the resin hydraulic cylinder in fluid communication with the second chamber of the synchronizing cylinder, the first chamber of the synchronizing cylinder in fluid communication with the first chamber of the catalyst hydraulic cylinder, and the second chamber of the catalyst hydraulic cylinder in fluid communication with the hydraulic reservoir.

6. The system of claim 5 , wherein the resin hydraulic cylinder, the synchronizing cylinder, and the catalyst hydraulic cylinder are identical in size.

7. The system of claim 5 , wherein the resin chamber has a larger volume than the catalyst chamber.

8. The system of claim 5 , wherein the resin hydraulic cylinder, the synchronizing cylinder, and the catalyst hydraulic cylinder are each configured to be actuated independently.

9. The system of claim 1 , further comprising:

a resin load cylinder in fluid communication with the resin injection cylinder; and

a catalyst load cylinder in fluid communication with the catalyst injection cylinder.

Assignments (3)
SECURITY INTEREST Recorded May 29, 2026
From: FCI HOLDINGS DELAWARE, LLC; J-LOK CO.; JM STEEL - PENNSYLVANIA, LLC; XCAL TOOLS - BECKLEY, LLC; XCAL TOOLS - SOUTH POINT, LLC
To: PNC BANK, NATIONAL ASSOCIATION
Reel/Frame 075651/0136 →
SECURITY INTEREST Recorded Dec 17, 2025
From: XCAL TOOLS – BRISTOL, LLC; JM STEEL – PENNSYLVANIA, LLC; J-LOK CO.; FCI HOLDINGS DELAWARE, LLC
To: JEFFERIES FINANCE LLC, AS COLLATERAL AGENT
Reel/Frame 074005/0650 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 23, 2021
From: FAULKNER, DAKOTA; WEAVER, MICHAEL; CRABLE, MARK
To: J-LOK CO.
Reel/Frame 057252/0814 →