IP Library Granted Patent US 11,774,774
Granted Patent B2
US 11,774,774 · App. 17/408,622 · Granted Oct 3, 2023

Structure for collimating a light source

Inventors: Jacob Chamoun (Stanford, CA); Patrick Y. Maeda (Mountain View, CA); Joerg Martini (San Francisco, CA); Christopher L. Chua (San Jose, CA)
Assignee: Xerox Corporation
G02B27/30H01S5/423
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Quick Facts
Patent No.
US 11,774,774
App. No.
17/408,622
Granted
Oct 3, 2023
Kind
B2
Abstract

A structure can be provided for collimating light from a light source (e.g., vertical cavity surface emitting diodes). The structure can include at least one light source, a pit formed at an output of the at least one light source and a microbead formed in the pit. Microbeads can function as a lens to collimate light emitting from the at least one light source. The structure can provide by forming an array of VCSELs on a substrate, forming a pit in front of each VCSEL of the array of VCSELs, and assembling a microbead in each pit formed in front of each VCSEL. The microbeads can thereby function as lenses to collimate light emitted from the VCSELs.

Claims (35)

1. A structure for collimating light, comprising:

at least one light source;

a pit formed at an output of the at least one light source; and

a microbead formed in the pit, wherein the microbead is assembled in the pit by becoming trapped in the pit by settlement out of a suspension;

wherein the microbead functions as a lens to collimate light emitting from the at least one light source.

2. The structure for collimating light of claim 1 , wherein the at least one light source is at least one of: a vertical cavity surface emitting laser (VCSEL), and LED, and edge-emitting laser, a fiberoptic tip.

3. The structure for collimating light of claim 1 , wherein the at least one light source is an array of vertical cavity surface emitting lasers (VCSELs) densely formed on a substrate.

4. The structure for collimating light of claim 1 , wherein the microbead is formed in the pit by self-assembly.

5. The structure for collimating light of claim 1 , wherein the microbead formed in the pit includes slumping of the microbead in the pit.

6. The structure for collimating light of claim 1 , wherein the at least one light source comprises an array of vertical cavity surface emitting lasers (VCSELs) densely packed on a substrate, wherein microbeads are formed in pits formed at outputs of the VCSELS forming the array by self-assembly.

7. The structure for collimating light of claim 6 , wherein the microbeads are formed in the pits in a manner that include slumping of the microbeads in the pits.

8. The structure of claim 1 , wherein:

the at least one light source further comprises an array of vertical cavity surface emitting lasers (VCSELs) densely packed on a substrate;

the pit formed at an output of the at least one light source further comprises pits formed at an output of each of the VCSELs; and

a microbead formed in each of the pits;

wherein the microbeads function as lenses for each of the VCSELs to collimate light emitting from them.

9. A structure for collimating light emitting from an array of vertical cavity surface emitting lasers (VCSELs), comprising:

a pit formed at an output of each VCSEL of the array of VCSELs; and

a microbead formed in each pit, wherein the microbead is assembled in the each pit by becoming trapped in the each pit by settlement out of a suspension;

wherein the microbead functions as a lens to collimate light emitting from each VCSEL.

10. The structure for collimating light of claim 9 , wherein the microbead is formed in each pit by self-assembly.

11. The structure for collimating light of claim 9 , wherein the microbead formed in each pit includes slumping of the microbead in the pit.

12. The structure for collimating light of claim 9 , wherein the array of VCSELs are densely packed on the substrate.

13. The structure for collimating light of claim 9 , wherein the microbead is assembled in each pit formed in front of the each VCSEL of the array of VCSELs.

14. The structure of claim 13 , wherein the microbead assembled in the each pit is slumped into the each pit via at least one of: a thermal or chemical influence to thereby aspherize the microbead to at least one of reduce spherical aberration, improve surface quality, or close an air gap between the microbead and each VCSEL.

15. A method for collimating light emitting from an array of vertical cavity surface emitting lasers (VCSELs), comprising:

forming an array of VCSELs on a substrate;

forming a pit in front of each VCSEL of the array of VCSELs;

assembling a microbead in each pit formed in front of each VCSEL;

slumping the microbead assembled in the each pit via at least one of a thermal or chemical influence to aspherize the microbead, wherein microbeads thereby function as lenses to collimate light emitted from the VCSELs among the array of VCSELs.

16. The method of claim 15 , wherein the pit is part of a die associated with the each VCSEL.

17. The method of claim 15 , wherein the pit comprises a material that is deposited on top of a die associated with the each VCSEL.

18. The method of claim 15 , wherein the microbead is assembled in the each pit by settlement out of a suspension.

19. The method of claim 15 , wherein the microbead is assembled in the each pit by becoming trapped in each pit by settlement out of a suspension.

20. The method of claim 15 , wherein the microbead assembled in the each pit is slumped via at least one of the thermal or chemical influence to thereby aspherize the microbead to at least one of; reduce spherical aberration, improve surface quality, or close an air gap between the microbead and the each VCSEL.

Assignments (6)
SECOND LIEN NOTES PATENT SECURITY AGREEMENT Recorded Jul 2, 2025
From: XEROX CORPORATION
To: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
Reel/Frame 071785/0550 →
FIRST LIEN NOTES PATENT SECURITY AGREEMENT Recorded Apr 11, 2025
From: XEROX CORPORATION
To: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
Reel/Frame 070824/0001 →
SECURITY INTEREST Recorded Feb 13, 2024
From: XEROX CORPORATION
To: CITIBANK, N.A., AS COLLATERAL AGENT
Reel/Frame 066741/0001 →
SECURITY INTEREST Recorded Nov 20, 2023
From: XEROX CORPORATION
To: JEFFERIES FINANCE LLC, AS COLLATERAL AGENT
Reel/Frame 065628/0019 →
CORRECTIVE ASSIGNMENT TO CORRECT THE REMOVAL OF US PATENTS 9356603, 10026651, 10626048 AND INCLUSION OF US PATENT 7167871 PREVIOUSLY RECORDED ON REEL 064038 FRAME 0001. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Jun 28, 2023
From: PALO ALTO RESEARCH CENTER INCORPORATED
To: XEROX CORPORATION
Reel/Frame 064161/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 20, 2023
From: PALO ALTO RESEARCH CENTER INCORPORATED
To: XEROX CORPORATION
Reel/Frame 064038/0001 →