IP Library Patent Application 17414061
Patent Application
App. No. 17/414,061

ZEOLITE AND PREPARATION METHOD THEREFOR

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Patent No.
US None
App. No.
17/414,061
Abstract

Disclosed is a method of producing zeolite that includes obtaining a lithium residue including aluminosilicate from lithium ore including lithium oxide; washing the lithium residue to adjust the pH of the lithium residue; adjusting a molar ratio of silicon to aluminum (Si/Al) included in the lithium residue; preparing a hydrogel by adding an alkali material to the lithium residue; and preparing crystals by crystallizing the lithium residue in the form of a hydrogel.

Claims (49)

1 . A method of producing zeolite, comprising

obtaining a lithium residue including aluminosilicate from lithium ore including lithium oxide;

washing the lithium residue to adjust the pH of the lithium residue;

adjusting a molar ratio of silicon to aluminum (Si/Al) included in the lithium residue;

preparing a hydrogel by adding an alkali material to the lithium residue; and

preparing crystals by crystallizing the lithium residue in the form of a hydrogel.

2 . The method of claim 1 , wherein

the obtaining of the lithium residue comprises

heat-treating the lithium ore;

pulverizing the heat-treated lithium ore;

precipitating lithium sulfate from the pulverized lithium ore; and

leaching and separating the lithium sulfate into water.

3 . The method of claim 2 , wherein

In the heat-treating of the lithium ore,

the lithium ore is heat-treated at a temperature of 900 to 1200° C.

4 . The method of claim 1 , wherein

in the obtaining of the lithium residue,

the lithium residue comprises

20 to 30 wt % of alumina (Al 2 O 3 ), 60 to 70 wt % of silica (SiO 2 ), 10 wt % or less of at least one of iron oxide (Fe 2 O 3 ), calcium oxide (CaO), sodium oxide (Na 2 O), and potassium oxide (K 2 O) based on total 100 wt %.

5 . The method of claim 1 , wherein

in the adjusting of the pH of the lithium residue,

the lithium residue is washed to remove the sulfate ion (SO 4 2− ) from the lithium residue.

6 . The method of claim 1 , wherein

in the adjusting of the pH of the lithium residue,

the pH of the lithium residue is adjusted to 6 to 8.

7 . The method of claim 1 , wherein

in the adjusting a molar ratio of silicon to aluminum (Si/Al),

the molar ratio of silicon to the aluminum (Si/Al) is adjusted to 0.75 to 3.0 by adding an alumina supplement material to the lithium residue.

8 . The method of claim 7 , wherein

the alumina supplement material comprises

one or more of alumina hydrate (Al(OH) 3 and sodium aluminate (NaAlO 2 ).

9 . The method of claim 1 , wherein

in the adding of an alkali material to the lithium residue,

the alkali material is a sodium hydroxide aqueous solution having a concentration of 1.0 to 6.0 M.

10 . The method of claim 1 , wherein

in the preparing of the crystals,

the lithium residue is crystallized at a temperature of 60 to 100° C.

11 . The method of claim 1 , wherein

in the preparing of the crystals,

the lithium residue is crystallized for at least 12 hours.

12 . The method of claim 1 , wherein

in the preparing of the crystals,

the lithium residue in the form of a hydrogel is crystallized while stirring at 300 to 600 rpm.

13 . The method of claim 1 , which further comprises

filtering the crystals; and

washing and drying the filtered crystals

after the preparing of the crystals.

14 . A zeolite having a crystal phase comprising at least one an A-type zeolite, an X-type zeolite, and a P-type zeolite and

comprising 0.005 wt % or less (excluding 0 wt %) of hydroxysodalite (Na 8 (AlSiO 6 ) 4 (OH) 2 ), analcime (NaAlSi 2 O 6 .H 2 O), and SOD based on total 100 wt %.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 4, 2023
From: POSCO HOLDINGS INC.; RESEARCH INSTITUTE OF INDUSTRIAL SCIENCE & TECHNOLOGY
To: POSCO CO., LTD; RESEARCH INSTITUTE OF INDUSTRIAL SCIENCE & TECHNOLOGY
Reel/Frame 063212/0009 →
CHANGE OF NAME Recorded Sep 28, 2022
From: POSCO
To: POSCO HOLDINGS INC.
Reel/Frame 061561/0756 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 15, 2021
From: BYEON, TAE BONG; SOHN, KEON MOK; KIM, KIYOUNG
To: POSCO; RESEARCH INSTITUTE OF INDUSTRIAL SCIENCE & TECHNOLOGY
Reel/Frame 056550/0801 →