IP Library Granted Patent US 12,084,742
Granted Patent B2
US 12,084,742 · App. 17/418,471 · Granted Sep 10, 2024

Method for recovering valuable metal

Inventors: Nobuaki Okajima (Hitachi, JP); Kazunori Tajiri (Hitachi, JP); Hiromichi Kashimura (Hitachi, JP)
Assignee: JX METALS CIRCULAR SOLUTIONS CO., LTD.
C22B23/04C22B7/006C25C1/08H01M10/0525H01M10/54H01M2220/30
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Quick Facts
Patent No.
US 12,084,742
App. No.
17/418,471
Granted
Sep 10, 2024
Kind
B2
Abstract

A method for recovering at least cobalt of valuable metals, cobalt and nickel, from an acidic solution obtained by subjecting waste containing positive electrode materials for lithium ion secondary batteries to a wet process, the acidic solution comprising cobalt ions, nickel ions and impurities, wherein the method includes: a first extraction step for Co recovery, the first extraction step being for extracting cobalt ions by solvent extraction from the acidic solution and stripping the cobalt ions; an electrolytic step for Co recovery, the electrolytic step being for providing electrolytic cobalt by electrolysis using a stripped solution obtained in the first extraction step for Co recovery as an electrolytic solution; a dissolution step for Co recovery, the dissolution step being for dissolving the electrolytic cobalt in an acid; and a second extraction step for Co recovery, the second extraction step being for extracting cobalt ions by solvent extraction from a cobalt dissolved solution obtained in the dissolution step for Co recovery and stripping the cobalt ions.

Claims (23)

1. A method for recovering a valuable metal, the method recovering at least cobalt of valuable metals, cobalt and nickel, from an acidic solution obtained by subjecting waste containing positive electrode materials for lithium ion secondary batteries to a wet process, the acidic solution comprising cobalt ions, nickel ions and impurities, wherein the method comprises:

a first extraction step for Co recovery, the first extraction step being for extracting cobalt ions by solvent extraction from the acidic solution and stripping the cobalt ions;

an electrolytic step for Co recovery, the electrolytic step being for providing electrolytic cobalt by electrolysis using a stripped solution obtained in the first extraction step for Co recovery as an electrolytic solution;

a dissolution step for Co recovery, the dissolution step being for dissolving the electrolytic cobalt in an acid; and

a second extraction step for Co recovery, the second extraction step being for extracting cobalt ions by solvent extraction from a cobalt dissolved solution obtained in the dissolution step for Co recovery and stripping the cobalt ions.

2. The method for recovering a valuable metal according to claim 1 ,

wherein the impurities contained in the acidic solution comprises sodium ions, and

wherein a cobalt dissolved solution obtained in the dissolution step for Co recovery has a sodium concentration of 5 mg/L or less.

3. The method for recovering a valuable metal according to claim 1 ,

wherein the impurities contained in the acidic solution comprise aluminum and/or manganese, and

wherein a total concentration of aluminum and manganese in the cobalt dissolved solution obtained in the dissolution step for Co recovery is 1 mg/L or less.

4. The method for recovering a valuable metal according to claim 1 , further comprising:

an extraction step for Ni recovery, the extracting step being for extracting nickel ions by solvent extraction from an extracted residual solution obtained in the first extraction step for Co recovery and stripping the nickel ions;

an electrolysis step for Ni recovery, the electrolysis step being for performing electrolysis using a stripped solution obtained in the extraction step for Ni recovery as an electrolytic solution; and

a dissolution step for Ni recovery, the dissolution step being for dissolving electrolytic nickel obtained in the electrolysis step for Ni recovery.

5. The method for recovering a valuable metal according to claim 4 , further comprising a crystallization step for Ni recovery, the crystallization step being for using a nickel dissolved solution obtained in the dissolution step for Ni recovery to crystallize nickel ions contained in the nickel dissolved solution.

6. The method for recovering a valuable metal according to claim 4 ,

wherein the impurities contained in the acidic solution comprises sodium ions, and

wherein a nickel dissolved solution obtained in the dissolution step for Ni recovery has a sodium concentration of 5 mg/L or less.

7. The method for recovering a valuable metal according to claim 4 ,

wherein the impurities contained in the acidic solution comprise aluminum and/or manganese, and

wherein a total concentration of aluminum and manganese in the nickel dissolved solution obtained in the dissolution step for Ni recovery is 1 mg/L or less.

8. The method for recovering a valuable metal according to claim 1 , wherein the acidic solution comprises from 0.1 g/L to 30 g/L of sodium ions.

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 23, 2024
From: JX ADVANCED METALS CORPORATION
To: JX METALS CIRCULAR SOLUTIONS CO., LTD.
Reel/Frame 068665/0857 →
CHANGE OF NAME Recorded Jul 29, 2024
From: JX METALS CORPORATION
To: JX ADVANCED METALS CORPORATION
Reel/Frame 068179/0696 →
CHANGE OF NAME Recorded Jun 27, 2024
From: JX NIPPON MINING & METALS CORPORATION
To: JX METALS CORPORATION
Reel/Frame 068050/0527 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 28, 2021
From: OKAJIMA, NOBUAKI; TAJIRI, KAZUNORI; KASHIMURA, HIROMICHI
To: JX NIPPON MINING & METALS CORPORATION
Reel/Frame 056690/0419 →