IP Library Granted Patent US 12,319,979
Granted Patent B2
US 12,319,979 · App. 17/418,674 · Granted Jun 3, 2025

Method for recovering valuable metal

Inventors: Nobuaki Okajima (Hitachi, JP); Kazunori Tajiri (Hitachi, JP); Hiromichi Kashimura (Hitachi, JP)
Assignee: JX METALS CIRCULAR SOLUTIONS CO., LTD.
C22B23/0461C22B7/007C22B23/0484H01M10/54C22B26/12Y02W30/84
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Quick Facts
Patent No.
US 12,319,979
App. No.
17/418,674
Granted
Jun 3, 2025
Kind
B2
Abstract

A method for recovering at least cobalt of valuable metals, cobalt and nickel, from an acidic solution obtained by subjecting waste containing positive electrode materials for lithium ion secondary batteries to a wet process, the acidic solution comprising cobalt ions, nickel ions and impurities, the method including: a first extraction step for Co recovery, the first extraction step being for extracting cobalt ions by solvent extraction from the acidic solution and stripping the cobalt ions; and a second extraction step for Co recovery, the second extraction step being for extracting cobalt ions by solvent extraction from a stripped solution obtained in the first extraction step for Co recovery and stripping the cobalt ions, wherein the first extraction step for Co recovery includes: a solvent extraction process for extracting cobalt ions in the acidic solution into a solvent; a scrubbing process for scrubbing the solvent that has extracted the cobalt ions; and a stripping process for stripping the cobalt ions in the solvent after the scrubbing into a solution.

Claims (19)

1. A method for recovering a valuable metal, the method recovering at least cobalt of valuable metals, cobalt and nickel, from an acidic solution obtained by subjecting waste containing positive electrode materials for lithium ion secondary batteries to a wet process, the acidic solution comprising cobalt ions, nickel ions and impurities, the method comprising:

a first extraction step for Co recovery, the first extraction step being for extracting cobalt ions by solvent extraction from the acidic solution and stripping the cobalt ions; and a second extraction step for Co recovery, the second extraction step being for extracting cobalt ions by solvent extraction from a stripped solution obtained in the first extraction step for Co recovery and stripping the cobalt ions,

wherein the first extraction step for Co recovery comprises: a solvent extraction process for extracting cobalt ions in the acidic solution into a solvent; a scrubbing process for scrubbing the solvent that has extracted the cobalt ions; and a stripping process for stripping the cobalt ions in the solvent after the scrubbing into a solution, and

wherein a phosphonate ester-based extracting agent is used as a first extracting agent in the first extraction step, and an extracting agent different from the first extracting agent is used as a second extracting agent in the second extraction step.

2. The method for recovering a valuable metal according to claim 1 , wherein a scrubbing solution used for scrubbing the solvent has a pH of from 4 to 5 in the scrubbing process of the first extraction step for Co Recovery.

3. The method for recovering a valuable metal according to claim 1 ,

wherein the impurities contained in the acidic solution comprises sodium ions, and

wherein the solvent has a sodium concentration of 5 mg/L or less in the scrubbing process of the first extraction step for Co Recovery.

4. The method for recovering a valuable metal according to claim 1 , further comprising an extraction step for Ni recovery, the extraction step being for extracting nickel ions by solvent extraction from an extracted residual solution obtained in the first extraction step for Co recovery and stripping the nickel ions,

wherein the extraction step for Ni recovery comprises: a solvent extraction process for extracting nickel ions in the acidic solution into a solvent; a scrubbing process for scrubbing the solvent that has extracted the nickel ions; and a stripping process for stripping nickel ions in the solvent after scrubbing into a solution.

5. The method for recovering a valuable metal according to claim 4 , further comprising a crystallization step for Ni recovery, the crystallization step being for using a stripped solution obtained in the extraction step for Ni recovery to crystallize nickel ions contained in the stripped solution.

6. The method for recovering a valuable metal according to claim 4 , wherein a scrubbing solution used for scrubbing the solvent has a pH of from 4 to 5 in the scrubbing process of the first extraction step for Ni Recovery.

7. The method for recovering a valuable metal according claim 4 ,

wherein the impurities contained in the acidic solution comprises sodium ions, and

wherein the solvent has a sodium concentration of 5 mg/L or less in the scrubbing process of the extraction step for Ni Recovery.

8. The method for recovering a valuable metal according to claim 1 , wherein the impurities contained in the acidic solution comprise aluminum and/or manganese, and wherein a total concentration of aluminum and manganese in the acidic solution is 1 mg/L or less.

9. The method for recovering a valuable metal according to claim 1 ,

wherein the impurities contained in the acidic solution comprise manganese, and

wherein the method further comprises an Mn extraction step for extracting at least manganese ions by solvent extraction and stripping them to obtain the acidic solution.

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 23, 2024
From: JX ADVANCED METALS CORPORATION
To: JX METALS CIRCULAR SOLUTIONS CO., LTD.
Reel/Frame 068665/0857 →
CHANGE OF NAME Recorded Jul 29, 2024
From: JX METALS CORPORATION
To: JX ADVANCED METALS CORPORATION
Reel/Frame 068179/0696 →
CHANGE OF NAME Recorded Jun 27, 2024
From: JX NIPPON MINING & METALS CORPORATION
To: JX METALS CORPORATION
Reel/Frame 068050/0527 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 28, 2021
From: OKAJIMA, NOBUAKI; TAJIRI, KAZUNORI; KASHIMURA, HIROMICHI
To: JX NIPPON MINING & METALS CORPORATION
Reel/Frame 056687/0536 →