IP Library Granted Patent US 11,977,230
Granted Patent B2
US 11,977,230 · App. 17/418,687 · Granted May 7, 2024

Virtual and augmented reality display systems with emissive micro-displays

Inventors: Michael Anthony Klug (Austin, TX); Evgeni Poliakov (San Mateo, CA); Jahja I. Trisnadi (Cupertino, CA); Hyunsun Chung (Weston, FL); Lionel Ernest Edwin (Hollywood, FL); Howard Russell Cohen (Weston, FL); Robert Blake Taylor (Porter Ranch, CA); Andrew Ian Russell (Weston, FL); Kevin Richard Curtis (Boulder, CO); Clinton Carlisle (Parkland, FL)
Assignee: Magic Leap, Inc.
G02B27/0172G02B6/262G02B27/0176G02B27/0972G02B27/18G02B27/30G02B27/40G02B27/62G09G3/002G09G3/32H02N2/028G02B6/26G02B2027/0112G02B2027/0154G02B2027/0178G02B27/102G02B27/149G09G2310/08G09G2340/0407
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Quick Facts
Patent No.
US 11,977,230
App. No.
17/418,687
Granted
May 7, 2024
Kind
B2
Abstract

A wearable display system includes one or more emissive micro-displays, e.g., micro-LED displays. The micro-displays may be monochrome micro-displays or full-color micro-displays. The micro-displays may include arrays of light emitters. Light collimators may be utilized to narrow the angular emission profile of light emitted by the light emitters. Where a plurality of emissive micro-displays is utilized, the micro-displays may be positioned at different sides of an optical combiner, e.g., an X-cube prism which receives light rays from different micro-displays and outputs the light rays from the same face of the cube. The optical combiner directs the light to projection optics, which outputs the light to an eyepiece that relays the light to a user's eye. The eyepiece may output the light to the user's eye with different amounts of wavefront divergence, to place virtual content on different depth planes.

Claims (29)

1. A head-mounted display system comprising:

a head-mountable frame;

a plurality of emissive micro-displays supported by the frame, wherein the emissive micro-displays are configured to output image light;

an eyepiece supported by the frame, wherein the eyepiece is configured to receive the image light from the emissive micro-displays and to direct the image light to an eye of a user upon mounting the frame on the user; and

a plurality of arrays of light collimators, wherein each of the plurality of micro-displays has an associated array of light collimators that is configured to capture and reduce an angular emission profile of light from the respective micro-display.

2. The head-mounted display system of claim 1 , further comprising an X-cube prism, wherein each of the emissive micro-displays face a different side of the X-cube prism.

3. The head-mounted display system of claim 2 , wherein the emissive micro-displays are monochrome micro-displays.

4. The head-mounted display system of claim 1 , wherein the emissive micro-displays comprise arrays of micro-LEDs.

5. The head-mounted display system of claim 1 , wherein each micro-display comprises an array of light emitters, wherein each light emitter has an associated light collimator.

6. The head-mounted display system of claim 1 , wherein each micro-display comprises rows of light emitters, wherein some rows of light emitters emit light of different colors than other rows of light emitters, and wherein light emitters of each row emit light of a same color.

7. The head-mounted display system of claim 6 , wherein the light collimators comprise gratings elongated along a long axis of an associated row of light emitters.

8. The head-mounted display system of claim 1 , further comprising a waveguide assembly comprising one or more waveguides, each waveguide comprising:

an in-coupling optical element configured to in-couple light from the micro-display into the waveguide; and

an out-coupling optical element configured to out-couple in-coupled light out of the waveguide.

9. The head-mounted display system of claim 8 , wherein the waveguide assembly is configured to output the out-coupled light with variable amounts of wavefront divergence corresponding to a plurality of depth planes.

10. The head-mounted display system of claim 9 , wherein the waveguide assembly comprises a plurality of sets of waveguides, wherein each set of waveguides comprises a dedicated waveguide for a component color, wherein each set of waveguides comprises out-coupling optical elements configured to output light with wavefront divergence corresponding to a common depth plane, wherein different sets of waveguides output light with different amounts of wavefront divergence corresponding to different depth planes.

11. The head-mounted display system of claim 9 , further comprising variable focus lens elements, wherein the waveguide assembly is between first and second variable focus lens elements, wherein the first variable focus lens element is configured to modify a wavefront divergence of light outputted by the waveguide assembly, wherein the second variable focus lens element is configured to modify a wavefront divergence of light from an external world to the second variable focus lens element.

12. The head-mounted display system of claim 8 , wherein the waveguide assembly comprises a stack of waveguides, wherein the plurality of emissive micro-displays are configured to output light of a plurality of component colors, wherein the waveguide assembly comprises at least one dedicated waveguide for light of each component color.

13. The head-mounted display system of claim 12 , further comprising:

an X-cube prism, wherein each of the emissive micro-displays face a different side of the X-cube prism; and

projection optics configured to receive light from the X-cube prism and to converge the received light towards the waveguide assembly.

14. The head-mounted display system of claim 13 , wherein the in-coupling optical elements of at least two waveguides are laterally offset as seen in a head-on view in a direction of light propagating to the in-coupling optical elements, wherein at least one of the arrays of light collimators is configured to direct light into a corresponding side of the X-cube prism at a non-normal angle relative to the corresponding side, and wherein light passing through the at least one of the light collimators converges on a corresponding in-coupling optical element while light passing through an other of the light collimators converges on a different in-coupling optical element.

15. The head-mounted display system of claim 12 , further comprising a color filter between two neighboring waveguides of the stack of waveguides, wherein a first of the neighboring waveguides precedes a second of the neighboring waveguides in a light path extending from the micro-display, wherein the color filter is configured to selectively absorb light of a wavelength corresponding to a wavelength of light configured to be in-coupled by the in-coupling optical element of the first of the neighboring waveguides.

16. The head-mounted display system of claim 15 , further comprising:

a third waveguide following the second of the neighboring waveguides in the light path; and

an other color filter configured to selectively absorb light of a wavelength corresponding to a wavelength of light configured to be in-coupled by the in-coupling optical element of the second of the neighboring waveguides.

17. The head-mounted display system of claim 12 , wherein positions of the in-coupling optical elements of each waveguide of the waveguide assembly overlap as seen in a head-on view in a direction of light propagating to the in-coupling optical elements.

18. The head-mounted display system of claim 12 , further comprising absorptive color filters on major surfaces of at least some of the waveguides, wherein the absorptive color filters on major surfaces of a waveguide are configured to absorb light of wavelengths in-coupled into a corresponding waveguide.

19. The head-mounted display system of claim 8 , wherein each in-coupling optical element is configured to in-couple light with the in-coupled light propagating generally in a propagation direction through an associated waveguide, wherein the in-coupling optical element occupies an area having a width parallel to the propagation direction and a length along an axis crossing the propagation direction, wherein the length is greater than the width.

Assignments (3)
SECURITY INTEREST Recorded Oct 28, 2025
From: MAGIC LEAP, INC.; MENTOR ACQUISITION ONE, LLC; MOLECULAR IMPRINTS, INC.
To: CITIBANK, N.A., AS COLLATERAL AGENT
Reel/Frame 073388/0027 →
SECURITY INTEREST Recorded Oct 24, 2025
From: MAGIC LEAP, INC.; MENTOR ACQUISITION ONE, LLC; MOLECULAR IMPRINTS, INC.
To: CITIBANK, N.A., AS COLLATERAL AGENT
Reel/Frame 073255/0581 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 22, 2022
From: KLUG, MICHAEL ANTHONY; POLIAKOV, EVGENI; TRISNADI, JAHJA I.; CHUNG, HYUNSUN; EDWIN, LIONEL ERNEST; COHEN, HOWARD RUSSELL; TAYLOR, ROBERT BLAKE; RUSSELL, ANDREW IAN; CURTIS, KEVIN RICHARD; CARLISLE, CLINTON
To: MAGIC LEAP, INC.
Reel/Frame 059686/0694 →
Continuity (4)
Provisional Application 62911018 · Oct 4, 2019
Provisional Application 62800363 · Feb 1, 2019
Provisional Application 62786199 · Dec 28, 2018
Related Publication 20220050298A1 · Feb 17, 2022
Cited By (2)
US 12,355,022 US 12,613,420