Interconnection
An interconnection for a battery comprising a plurality of cells having connection tabs. The interconnection comprises a first electrically insulating substrate, a heat sink, a plurality of tab-receiving regions, a plurality of aperture and electrically insulating material. The first electrically insulating substrate has a first face on a first side of the interconnection and a second face. The heat sink is thermally connected to the second face of the first substrate. The plurality of tab-receiving regions comprise electrically conducting material on the first side of the interconnection for receiving connection tabs of the cells. The plurality of apertures extend through the interconnection, wherein the apertures are arranged to allow connection tabs of the cells to extend from a second side of the interconnection, through the apertures, and to the first side of the interconnection for establishing contact with the tab-receiving regions on the first side of the interconnection. The electrically insulating material is arranged to insulate the apertures from the heat sink, such that connection tabs extending through the apertures are electrically insulated from the heat sink.
1 . An interconnection for a battery, the battery comprising a plurality of cells having connection tabs, wherein the interconnection establishes electrical connections between the plurality of cells and/or establishes electrical connections between the plurality of cells and a terminal of the battery, the interconnection comprising:
a first electrically insulating substrate having a first face on a first side of the interconnection and a second face;
a heat sink positioned adjacent to and in direct contact with and along the second face of the first substrate on a second side of the interconnection;
a plurality of tab-receiving regions comprising electrically conducting material on the first side of the interconnection for receiving connection tabs of the cells;
a plurality of apertures extending through the substrate and the heat sink, wherein the apertures are arranged so that the connection tabs of the cells extend from a second side of the interconnection, through the apertures in the substrate and the heat sink, to the first side of the interconnection for establishing contact with the tab-receiving regions on the first side of the interconnection; and
electrically insulating material arranged to line the apertures extending through the heat sink so as to provide an insulating barrier between the apertures and the heat sink;
such that connection tabs extending through the apertures of the substrate and heat sink are electrically insulated from the heat sink.
2 . The interconnection of claim 1 , further comprising a second electrically insulating substrate on the second side of the interconnection, wherein the second electrically insulating substrate has a first face on the second side of the interconnection and a second face thermally connected to the heat sink.
3 . The interconnection of claim 2 , further comprising one or more electrical through-connections extending through the interconnection and providing one or more electrical connections between the first face of the first substrate and the first face of the second substrate.
4 . The interconnection of claim 3 , wherein the one of more electrical through-connections extend through the heat sink and are electrically insulated from the heat sink.
5 . The interconnection of claim 3 , wherein the one or more electrical through-connections are arranged to provide electrical connection between one or more of the tab-receiving regions on the first face of the first substrate and the first face of the second substrate.
6 . The interconnection of claim 5 , further comprising electrical circuitry situated on the first face of the second substrate and connected to at least one of the through-connections thereby establishing electrical connection with at least one of the tab-receiving regions.
7 . The interconnection of claim 6 , wherein the electrical circuitry comprises electrical circuitry for controlling a state of charge of one or more the cells.
8 . The interconnection of claim 6 , wherein the electrical circuitry comprises electrical circuitry for controlling a temperature of one or more of the cells.
9 . The interconnection of claim 6 , wherein the electrical circuitry comprises one or more resistors situated on the first face of the second substrate.
10 . The interconnection of claim 9 , wherein the one or more resistors are situated opposite to at least one tab-receiving region on the first face of the first substrate.
11 . The interconnection of claim 1 , wherein the interconnection further comprises one or more temperature gauges arranged to measure a temperature indicative of the temperature of at least one of the cells.
12 . The interconnection of claim 1 , wherein at least a portion of the heat sink extends beyond the first substrate such that a portion of the heat sink is exposed.
13 . The interconnection of claim 12 , wherein the interconnection further comprises a heat-transfer device in thermal contact with the exposed portion of the heat sink and arranged to conduct heat away from the heat sink.
14 . A battery, comprising:
an interconnection according to claim 1 ; and
a plurality of cells having connection tabs, wherein the plurality of cells are arranged on the second side of the interconnection, and wherein the connection tabs of the cells extend through the apertures in the interconnection and are attached to the tab-receiving regions on the first side of the interconnection.
15 . The battery of claim 14 , wherein at least a portion of the heat sink extends beyond the first substrate such that a portion of the heat sink is exposed, and wherein the battery further comprises a heat-transfer device in thermal contact with the exposed portion of the heat sink and arranged to conduct heat away from the heat sink.
16 . The battery of claim 14 , wherein the plurality of cells comprise one or more of lithium sulphur cells, sodium ion cells, lithium ion cells and lithium air cells.