Compositions and protective coatings made therefrom
There is disclosed a condensation curable coating composition in the form of an oil-in-oil emulsion, the coating composition being able to protect surfaces coated therewith from undesired contamination by materials coming in contact therewith. The surfaces to be so protected by the coating composition, once cured, can, by way of illustration, be of parts of printing systems and the materials coming in contact with such surfaces can be ink images or residues thereof.
1. A condensation curable coating composition able to wet a surface to be coated therewith, the composition comprising:
a) a polydimethylsiloxane (PDMS) having a silanol moiety, the silanol moiety being present in the PDMS at a weight per weight amount of 0.1 to 8.0 wt. %;
b) a silicone resin having a silanol moiety, the silanol moiety being present in the silicone resin at a weight per weight amount of 0.5 to 10.0 wt. %; and
c) a liquid carrier;
wherein the PDMS and the silicone resin are substantially non-miscible one with the other, so that the condensation curable coating composition forms an oil-in-oil emulsion.
2. The coating composition according to claim 1 , wherein the PDMS having a silanol moiety is a silanol-terminated PDMS.
3. The coating composition according to claim 1 , wherein the PDMS having a silanol moiety fulfils at least one of the following structural features:
a) the PDMS has an average molecular weight of at least 400 g/mol and at most 20,000 g/mol;
b) the PDMS has a viscosity of at least 15 mPa·s and at most 1,000 mPa·s;
c) the PDMS includes between 1 wt. % and 5 wt. % of silanol groups; and
d) the PDMS includes between 30 wt. % and 45 wt. % of silicone atoms.
4. The coating composition according to claim 1 , wherein the silicone resin fulfils at least one of the following structural features:
a) the silicone resin has an average molecular weight of at least 500 g/mol and at most 300,000 g/mol;
b) the silicone resin has a viscosity of at least 5 mPa·s and at most 2,000 mPa·s in presence of a solvent;
c) the silicone resin includes between 0.5 wt. % and 5 wt. % of silanol groups by weight of solid resin;
d) the silicone resin includes between 30 wt. % and 45 wt. % of silicone atoms by weight of solid resin;
e) the silicone resin has a R/Si degree of substitution of 2 or less; and
f) the silicone resin has a phenyl/methyl ratio of 2.8 or less.
5. The coating composition according to claim 1 , further comprising at least one curing agent selected from cross-linkers and catalysts.
6. The coating composition according to claim 1 , wherein the oil-in-oil emulsion includes droplets having an average diameter D N 50 in a range from 250 nm to 10 μm, in a range from 500 nm to 7.5 μm, or in a range from 750 nm to 5 μm.
7. An article having at least one surface coated with a coating composition according to claim 1 , the composition being fully cured on said surface.
8. The article of claim 7 , wherein the article is a part of a printing system, selected from the group comprising impression cylinders, impression plates, perfecting cylinders, transport cylinders, grippers, clampers, guiding plates, guiding rollers, guiding projections, driving rollers, and tensioning rollers.
9. The article of claim 7 , wherein the surface of the article coated with the cured coating composition is releasably attachable with respect to the article, the releasably attachable surface optionally being a replaceable cylinder jacket.
10. The article of claim 7 , wherein the cured coating composition forms on the coated surface a uniform protective coating having a thickness in the range of 1 μm to 10 μm.
11. A printing system including an article having at least one surface coated with a composition according to claim 1 , the composition being fully cured on said surface.
12. A kit for the preparation of a condensation curable coating composition, the kit comprising:
I—a first compartment including a polydimethylsiloxane (PDMS) having a silanol moiety, the silanol moiety being present in the PDMS at a weight per weight amount of 0.1 to 8.0 wt. %, the first compartment optionally further including at least one curing agent provided that the PDMS is a non-reactive PDMS;
II—a second compartment including a silicone resin having a silanol moiety, the silanol moiety being present in the silicone resin at a weight per weight amount of 0.5 to 10.0 wt. %;
III—a third compartment including a liquid to further disperse a mixture to be formed by mixing contents of the first and second compartment; and optionally
IV—a fourth compartment including at least one curing agent;
wherein the PDMS of the first compartment and the silicone resin of the second compartment are substantially non-miscible one with the other, so that the condensation curable coating composition forms an oil-in-oil emulsion upon mixing thereof and upon dispersion within the liquid carrier of the third compartment.
13. The kit according to claim 12 , adapted for the preparation of a condensation curable coating composition comprising:
a) a polydimethylsiloxane (PDMS) having a silanol moiety, the silanol moiety being present in the PDMS at a weight per weight amount of 0.1 to 8.0 wt. %;
b) a silicone resin having a silanol moiety, the silanol moiety being present in the silicone resin at a weight per weight amount of 0.5 to 10.0 wt. %; and
c) a liquid carrier;
wherein the PDMS and the silicone resin are substantially non-miscible one with the other, so that the condensation curable coating composition forms an oil-in-oil emulsion.
14. The coating composition according to claim 1 , wherein the PDMS has a viscosity of at most 1,000 mPa·s.
15. The coating composition according to claim 1 , wherein the PDMS has a viscosity of at most 750 mPa·s.
16. The coating composition according to claim 1 , wherein the PDMS has a viscosity of at most 500 mPa·s.
17. The coating composition according to claim 1 , wherein the PDMS has a viscosity of at most 200 mPa·s.
18. The coating composition according to claim 1 , wherein the PDMS has a viscosity of at most 100 mPa·s.
19. The coating composition according to claim 1 , wherein the PDMS includes at least 1 wt. % silanol groups.
20. A printing system comprising an:
intermediate transport member (ITM) comprising an endless belt; and
pressure and impression cylinders disposed opposite to each other to define an impression nip therebetween where ink-images on the ITM are transferred to substrate, the ITM passing through the impression nip, wherein at least one of a first condition, a second condition, a third condition and a fourth condition are true, and wherein the first through fourth conditions are defined as follows:
i. according to the first condition, at least one surface of the pressure cylinder is coated with the coating composition according to claim 1 ;
ii. according the second condition, at least one surface of the impression cylinder is coated with the coating composition according to claim 1 ; and
iii. according to the third condition, a replaceable jacket is secured to the impression cylinder, said replaceable jacket being coated with the coating composition according to claim 1 .
21. A method of protecting an impression cylinder of a printing system, the method comprising applying the coating of claim 1 to a jacket, curing the coating, and installing the jacket on the impression cylinder of the printing system.
22. The method of claim 21 wherein the coating is cured before the installing of the jacket.