Vegetable based snack stick
A method for making an encased vegetable based jerky includes the steps of: hydrating a texturized vegetable protein mixture to form a fibrous mass; hydrating a gel forming vegetable protein isolate to form a protein gel; mixing the protein gel with the fibrous mass to form a mixed mass; extruding the mixed mass into a casing to form a cased mass; and cooking and drying the cased mass to form encased vegetable based jerky. The encased vegetable based jerky includes: a three-component protein mix including a textured long fiber vegetable protein, a textured short fiber vegetable protein, and a gel forming vegetable protein isolate, the three-component protein mix forming a plurality of protein clusters dispersed in the meat analogue; psyllium husk; and a casing enclosing the three-component vegetable protein mix wherein the casing is substantially free of breaks or delaminated portions, wherein the encased vegetable based jerky is substantially free of added vegetable oil.
1 . A method for making an encased vegetable based jerky comprising the steps of:
hydrating a textured long fiber vegetable protein;
hydrating a textured short fiber vegetable protein;
wherein the textured long fiber vegetable protein and the textured short fiber vegetable protein are hydrated with about 1 part of the vegetable protein to about 1.5 to about 4 parts water, wherein the water is 30° F. to 50° F., and wherein the water is mixed for about 20 to about 40 minutes;
chopping, shredding, or shearing the textured long fiber vegetable protein, and wherein the textured short fiber vegetable textured proteins are not chopped, shredded, or sheared;
mixing the textured short fiber vegetable protein and the chopped, shredded, or sheared textured long fiber vegetable protein to form a fibrous mass;
hydrating a gel forming vegetable protein isolate to form a protein gel;
mixing the protein gel with the fibrous mass to form a mixed mass, wherein the mixed mass forms a plurality of protein clusters dispersed in the vegetable based jerky;
extruding the mixed mass into an alginate casing to form a cased mass;
cooking and drying the cased mass to form encased vegetable based jerky; and
wherein the encased vegetable based jerky has about 5% to about 10% alginate.
2 . The method of claim 1 , wherein the gel forming vegetable protein isolate is hydrated with about 2 to about 5 parts of water per one part of the vegetable protein isolate.
3 . The method of claim 1 , wherein the textured long fiber protein is a textured long fiber soy protein having a fiber size of from about 2 mm to about 20 mm and wherein the textured short fiber protein is a textured short fiber soy protein having a fiber size of from about 1 mm to about 10 mm.
4 . The method of claim 1 , further including adding a food grade acid to the mixed mass and wherein the encased vegetable based jerky has from about 0.01 wt % to about 1.0 wt % citric acid.
5 . A method for making an encased vegetable based jerky comprising the steps of:
hydrating a textured long fiber vegetable protein;
hydrating a textured short fiber vegetable protein;
wherein the textured long fiber vegetable protein and the textured short fiber vegetable protein are hydrated with about 1 part of the vegetable protein to about 1.5 to about 4 parts water, wherein the water is 30° F. to 50° F., and wherein the water is mixed for about 20 to about 40 minutes;
chopping, shredding, or shearing the textured long fiber vegetable protein, and wherein the textured short fiber vegetable textured proteins are not chopped, shredded, or sheared;
mixing the textured short fiber vegetable protein and the chopped, shredded, or sheared textured long fiber vegetable protein to form a fibrous mass;
hydrating a gel forming vegetable protein isolate to form a protein gel;
mixing the protein gel with the fibrous mass to form a mixed mass, wherein the mixed mass forms a plurality of protein clusters dispersed in the vegetable based jerky;
extruding the mixed mass into a casing to form a cased mass;
cooking and drying the cased mass to form encased vegetable based jerky; and
further including adding psyllium husk to the mixed mass and wherein the encased vegetable based jerky has from about 0.01 wt % to about 1.0 wt % psyllium husk.
6 . The method of claim 1 , wherein the textured vegetable protein mixture includes from about 1.5 to 2.5 times more of the textured long fiber protein to the textured short fiber protein.
7 . The method of claim 1 , wherein a ratio of the textured vegetable protein mixture to the gel forming vegetable protein isolate is about 2.5:1 to about 1.75:1.
8 . The method of claim 1 , wherein the encased vegetable based jerky has from about 5 wt % to about 15 wt % textured long fiber protein, about 5 wt % to about 15 wt % textured short fiber protein, and about 1 wt % to about 10 wt % gel forming vegetable protein isolate.
9 . The method of claim 1 , wherein the encased vegetable based jerky is substantially free of added vegetable oil.