Hot bolt clamp
A hot bolt clamp and method for repairing a multi-bolt flange of a pipe. The clamp has enclosures that can be assembled around the multi-bolt flange. The clamp has a central opening extending through a first enclosure face and a second enclosure face for the pipe. The clamp includes a flange bolt cavities extending through the enclosure faces configured to enclose flange bolts and having a cutter channel connected to each flange bolt cavity. Restraint bolts extend through the enclosure face to restrain the multi-bolt flange. Flange bolts can be removed and replaced during the repair operation. A cutter tool apparatus can be extended through each cutter channel for use in removing stuck flange bolts. The clamp forms an injectable void around the multi-bolt flange that is injectable with sealant in the event of a loss of gasket integrity during the repair operation.
1. A hot bolt clamp for assembly around a multi-bolt flange of a pipe, comprising:
a lower enclosure and an upper enclosure positionable around the multi-bolt flange to form a clamp body having a first enclosure face and a second enclosure face, and the lower enclosure and the upper enclosure forming a central opening extending through the first enclosure face and the second enclosure face;
a plurality of flange bolt cavities extending through the first enclosure face and the second enclosure face and extending around the central opening;
a plurality of restraint bolts extendable through the first enclosure face and the second enclosure face and extending around the central opening;
a plurality of cutter channels in the first enclosure face and the second enclosure face connecting to the plurality of flange bolt cavities;
a cutter tool apparatus extendable through at least one of the plurality of cutter channels to access at least one of the flange bolt cavities; and
a sealant injection channel extending through the clamp body to the central opening.
2. The hot bolt clamp of claim 1 , wherein each flange bolt cavity has a radial cavity opening to the central opening.
3. The hot bolt clamp of claim 2 , wherein the plurality of restraint bolts extends around the central opening and between the plurality of flange bolt cavities.
4. The hot bolt clamp of claim 1 , further comprising a plurality of splitter block cavities in the first enclosure face and the second enclosure face and disposed radially outwards from the plurality of flange bolt cavities, and the plurality of splitter block cavities connected to the plurality of flange bolt cavities by the plurality of cutter channels.
5. The hot bolt clamp of claim 4 , further comprising a splitter block insertable in the plurality of splitter block cavities through either the first enclosure face or the second enclosure face.
6. The hot bolt clamp of claim 5 , further comprising a chisel having a chisel end disposable in each of the plurality of cutter channels and a chisel bolt extendable through the splitter block, and wherein the chisel bolt is radially adjustable to position the chisel radially inward from a retracted position to an extended position to position the chisel end in one of plurality of flange bolt cavities.
7. The hot bolt clamp of claim 6 , further comprising a retaining plate connectable to either the first enclosure face or the second enclosure face to block one of the inserted plurality of splitter block cavities from removal through either the first enclosure face or the second enclosure face.
8. The hot bolt clamp of claim 6 , further comprising a cutter guard connectable to either the first enclosure face or the second enclosure face to cover at least a portion of the plurality of flange bolt cavities.
9. The hot bolt clamp of claim 1 , further comprising a flange gap wedge apparatus having a flange gap wedge and a wedge deployment member extending through the clamp body, and wherein the wedge deployment member is radially adjustable to position the flange gap wedge radially inward from a retracted position to an extended position to position the flange gap wedge to the central opening.
10. The hot bolt clamp of claim 1 , further comprising:
an enclosure internal surface formed by the lower enclosure and the upper enclosure; and
a sealant groove in the enclosure internal surface extending around the central opening and connected to the sealant injection channel.
11. The hot bolt clamp of claim 10 , further comprising a sealant valve connected at an outer surface of the clamp to the sealant channel for injecting sealant in the sealant channel.
12. A method of repairing a multi-bolt flange of a pipe having a first bolt extending through the multi-bolt flange with a first flange bolt nut disposed adjacent a first flange face and a second flange bolt nut disposed adjacent a second flange face, using a hot bolt clamp, the hot bolt clamp including:
a lower enclosure and an upper enclosure positionable around the multi-bolt flange to form a clamp body having a first enclosure face and a second enclosure face, and the lower enclosure and the upper enclosure forming a central opening extending through the first enclosure face and the second enclosure face;
a plurality of flange bolt cavities extending through the first enclosure face and the second enclosure face and extending around the central opening;
a plurality of restraint bolts extendable through the first enclosure face and the second enclosure face and extending around the central opening;
a plurality of cutter channels in the first enclosure face and the second enclosure face connecting to the plurality of flange bolt cavities;
a cutter tool apparatus extendable through at least one of the plurality of cutter channels to access at least one of the flange bolt cavities; and
a sealant injection channel extending through the clamp body to the central opening; and
wherein the plurality of flange bolt cavities includes a first flange bolt cavity; and
the method further comprising:
connecting the lower enclosure and the upper enclosure around the multi-bolt flange to position the first flange bolt nut and the second flange bolt nut in the first flange bolt cavity on opposite sides of the multi-bolt flange;
positioning the plurality of retaining bolts from a retaining bolt retracted position to a retaining bolt extended position where each of the plurality of retaining bolts has a distal end pressing against either the first flange face or the second flange face;
removing the first flange bolt nut from the first flange bolt cavity; and
replacing the first flange bolt nut with a first replacement nut.
13. The method of claim 12 , further including a flange gap wedge apparatus having a flange gap wedge and a wedge deployment member extending through the clamp body, and wherein the wedge deployment member is radially adjustable to position the flange gap wedge radially inward from a retracted position to an extended position to position the flange gap wedge in the central opening, and wherein the multi-bolt flange has a flange gap extending around the multi-bolt flange; and the method further comprising:
positioning the flange gap wedge from the retracted position to an extended position to wedge the flange gap wedge in the flange gap to limit compression of the multi-bolt clamp by the plurality of restraint bolts.
14. The method of claim 12 , wherein removing the first flange bolt nut from the first flange bolt cavity includes positioning the cutter tool apparatus radially inward from a tool retracted position to a tool extended position to position the cutter apparatus tool in the first flange bolt cavity to cut the first flange bolt nut to remove the first flange bolt nut from the first flange bolt.
15. The method of claim 14 , further including:
a plurality of splitter block cavities in the first enclosure face and the second enclosure face and disposed radially outwards from the plurality of flange bolt cavities, and the plurality of splitter block cavities connected to the plurality of flange bolt cavities by the plurality of cutter channels;
a splitter block insertable in the plurality of splitter block cavities through either the first enclosure face or the second enclosure face;
a chisel having a chisel end disposable in each of the plurality of cutter channels and a chisel bolt extendable through the splitter block, and wherein the chisel bolt is radially adjustable to position the chisel radially inward from the tool retracted position to the tool extended position to position the chisel end in one of plurality of flange bolt cavities; and
wherein the plurality of splitter block cavities includes a first splitter block cavity and the plurality of cutter channels includes a first cutter channel at the first enclosure face and connecting the first flange bolt cavity to the first splitter block cavity; and
wherein positioning the cutter tool apparatus radially inward from the tool retracted position to the tool extended position includes:
inserting the splitter block through the first enclosure face and in the first splitter block cavity;
inserting the chisel bolt through the splitter block; and
positioning the chisel bolt radially inward through the cutter channel to position the chisel radially inward as the cutter tool apparatus is positioned from the tool retracted position to the tool extended position.
16. The method of claim 12 , further including:
an enclosure internal surface formed by the lower enclosure and the upper enclosure; and
a sealant groove in the enclosure internal surface extending around the central opening and connected to the sealant injection channel; and
the method further comprising injecting sealant through the sealant injection channel to the sealant groove to seal the flange gap.
17. A hot bolt clamp for assembly around a multi-bolt flange of a pipe, comprising:
a lower enclosure and an upper enclosure positionable around the multi-bolt flange having a first enclosure face and a second enclosure face, and the lower enclosure and the upper enclosure forming a central opening extending through the first enclosure face and the second enclosure face;
a plurality of flange bolt cavities extending through the first enclosure face and the second enclosure face and extending around the central opening;
a plurality of restraint bolts extendable through the first enclosure face and the second enclosure face and extending around the central opening; and
a plurality of cutter channels in the first enclosure face and the second enclosure face connecting to the plurality of flange bolt cavities.
18. The hot bolt clamp of claim 17 , further comprising a sealant injection channel connecting to the central opening, and wherein each flange bolt cavity has a radial cavity opening to the central opening.
19. The hot bolt clamp of claim 18 , wherein each cutter channel is connected to one of the plurality of flange bolt cavities and is positioned radially outward from the connected one of the plurality of flange bolt cavities.