IP Library Granted Patent US 11,585,215
Granted Patent B2
US 11,585,215 · App. 17/448,813 · Granted Feb 21, 2023

Pick including polycrystalline diamond compact

Inventors: Regan Leland Burton (Saratoga Springs, UT); Andrew E. Dadson (Vinyard, UT); Mohammad N. Sani (Bracknell, GB)
Assignee: US Synthetic Corporation
E21C35/183B28D1/186E01C23/088E21C35/1835E21C35/1837
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Quick Facts
Patent No.
US 11,585,215
App. No.
17/448,813
Granted
Feb 21, 2023
Kind
B2
Abstract

Embodiments disclosed herein are directed to a system for removing road material. In an embodiment, the system may include a milling drum and at least one pick mounted on the milling drum. The pick may include polycrystalline diamond at least partially forming one or more working surfaces of the pick.

Claims (52)

1. A system for removing road material, the system comprising:

a milling drum rotatable about a rotation of axis; and

a plurality of picks mounted on the milling drum, each pick of the plurality of picks including:

a pick body; and

at least one polycrystalline diamond compact (“PDC”) attached to the pick body, the at least one PDC including:

a curved bottom edge;

a top cutting edge generally opposite the curved bottom edge, wherein at least a portion of the top cutting edge is substantially straight; and

at least one substantially planar working surface extending between the curved bottom edge and the top cutting edge.

2. The system of claim 1 , wherein:

the pick body includes a pocket that receives the at least one PDC; and

the at least one PDC includes a bottom surface that has a complementary geometry to a geometry of the pocket.

3. The system of claim 1 , wherein the at least one PDC includes a plurality of PDCs.

4. The system of claim 1 , wherein the at least one substantially planar working surface includes a back rake angle.

5. The system of claim 4 , wherein the back rake angle is about 30 degrees positive back rake angle to about 30 degrees negative back rake angle.

6. The system of claim 4 , wherein the back rake angle is about 6 degrees to about 14 degrees.

7. The system of claim 1 , wherein the at least one substantially planar working surface includes one or more side rake angles.

8. The system of claim 1 , wherein the at least one substantially planar working surface exhibits a truncated circular geometry.

9. The system of claim 1 , wherein the at least one substantially planar working surface exhibits a substantially semicircular geometry.

10. The system of claim 1 , wherein:

the pick body includes an upper surface; and

the curved bottom edge is convexly curved and the top cutting edge is substantially parallel with an upper surface of the pick body.

11. The system of claim 1 , wherein the curved bottom edge defines part of a circle.

12. The system of claim 1 , wherein a portion of the top cutting edge is rounded.

13. The system of claim 1 , further comprising a shield exhibiting a different composition from and attached to the pick body, the shield positioned near the at least one PDC.

14. The system of claim 13 , wherein the shield includes a top side that is nonlinear, wherein the curved bottom edge of the at least one PDC and the top side of the shield have complementary shapes.

15. The system of claim 1 , wherein the at least one PDC includes a substrate bonded to a polycrystalline diamond table.

16. The system of claim 1 , wherein:

the pick body has a first width;

the at least one PDC has a second width that is greater than the first width; and

a portion of the at least one PDC is unsupported by the pick body.

17. A method of removing road material, the method comprising:

advancing a plurality of picks mounted on a milling drum toward road material, each of the plurality of picks including:

a pick body; and

at least one polycrystalline diamond compact (“PDC”) attached to the pick body, the at least one PDC including:

a curved bottom edge;

a top cutting edge generally opposite the curved bottom edge, wherein at least a portion of the top cutting edge is substantially straight; and

at least one substantially planar working surface extending between the curved bottom edge and the top cutting edge; and

advancing the top cutting edge and the at least one substantially planar working surface of at least one pick of the plurality of picks into the road material, thereby failing at least some of the road material while having the substantially planar working surface oriented at one or more of a positive rake angle or negative rake angle.

18. The method of claim 17 , wherein the each pick of the plurality of picks includes a shield having a different composition from and attached to the pick body, the shield positioned near the PDC.

19. A system for removing road material, the system comprising:

a milling drum rotatable about a rotation of axis; and

a plurality of picks mounted on the milling drum, each pick of the plurality of picks including:

a pick body including an end region; and

a polycrystalline diamond compact (“PDC”) attached to the end region of the pick body, the PDC including:

a curved bottom edge;

a top cutting edge generally opposite the curved bottom edge, wherein at least a portion of the top cutting edge is substantially straight; and

a substantially planar working surface extending between the curved bottom edge and the top cutting edge; and

a shield having a different composition from and attached to the pick body, the shield positioned near the PDC.

20. The system of claim 19 , wherein:

the substantially planar working surface has a negative back rake angle;

the substantially planar working surface exhibits a truncated circular geometry or a substantially semicircular geometry; and

the pick body defines a pocket that receives the PDC, wherein the curved bottom edge of the PDC has a complementary geometry to a geometry of the pocket.

Assignments (3)
RELEASE OF SECURITY INTEREST IN PATENTS Recorded Jul 17, 2025
From: JPMORGAN CHASE BANK, N.A.
To: CHAMPIONX LLC; APERGY ESP SYSTEMS, LLC; APERGY BMCS ACQUISITION CORP; HARBISON-FISCHER, INC.; NORRIS RODS, INC.,; NORRIS RODS, INC.,; NORRISEAL-WELLMARK, INC.; PCS FERGUSON, INC.; QUARTZDYNE, INC.; US SYNTHETIC CORPORATION
Reel/Frame 072004/0019 →
MERGER AND CHANGE OF NAME Recorded Feb 9, 2023
From: APERGY BMCS ACQUISITION CORP.; US SYNTHETIC CORPORATION
To: US SYNTHETIC CORPORATION
Reel/Frame 062643/0885 →
SECURITY INTEREST Recorded Jun 8, 2022
From: APERGY BMCS ACQUISITION CORP.; APERGY ESP SYSTEMS, LLC; CHAMPIONX USA INC.; HARBISON-FISCHER, INC.; NORRIS-RODS, INC.; PCS FERGUSON, INC.; THETA OILFIELD SERVICES, INC.; US SYNTHETIC CORPORATION
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 060313/0456 →