Direct impingement liquid cooling for static synchronous series compensator systems
A liquid cooling static synchronous series compensator (SSSC) system with series connected inverter valve modules that have liquid cooling blocks is described. The inverter valve modules are operable to inject reactive power into a power transmission line. Inverter valve units are attached to liquid cooling blocks, where there is direct impingement of liquid coolant on an exposed portion of an inverter valve unit in an enclosed fluid chamber. Each liquid cooling block has voltage isolation relative to other liquid cooling blocks. Such voltage isolation may limit ionization of liquid coolant in an SSSC system operating in proximity to high voltages.
1. A liquid cooling static synchronous series compensator (SSSC) system, comprising:
one or more series connected inverter valve modules operable to inject reactive power into a power transmission line of a high-voltage power transmission system, each inverter valve module including a plurality of inverter valve units attached to a liquid cooling block (LCB) having an enclosed fluid chamber; and
the liquid cooling block having an aperture to expose a portion of each of the plurality of inverter valve units for direct impingement of liquid coolant in the enclosed fluid chamber, wherein adjacent inverter valve units of the plurality of inverter valve units are spaced apart with first insulating materials such that the liquid cooling block has voltage isolation relative to other liquid cooling blocks of the SSSC system.
2. The liquid cooling SSSC system of claim 1 , wherein:
each liquid cooling block has no ground connection and the liquid cooling block and the other liquid cooling blocks are spaced apart with second insulating materials.
3. The liquid cooling SSSC system of claim 1 , wherein at least one inverter valve module includes a plurality of liquid cooling blocks.
4. The liquid cooling SSSC system of claim 1 , wherein the liquid cooling block has a clam shell construction forming the enclosed fluid chamber, including a first section and a second section having the aperture.
5. The liquid cooling SSSC system of claim 1 , wherein the liquid cooling block comprises:
a fluid inlet port;
a fluid outlet port; and
a planar outside surface having the aperture.
6. The liquid cooling SSSC system of claim 5 , wherein one or more high-power switching modules are attached to a planar outside surface of the liquid cooling block with a baseplate of the one or more high-power switching modules exposed through the aperture to the enclosed fluid chamber.
7. The liquid cooling SSSC system of claim 1 , wherein the liquid cooling block comprises a showerhead having an array of jetting apertures, inside the enclosed fluid chamber.
8. The liquid cooling SSSC system of claim 1 , further comprising:
one or more high-power switching modules having a baseplate; and
the liquid cooling block having at least one jetting aperture to impinge at least one jet of the liquid coolant onto the baseplate through the aperture of the liquid cooling block.
9. A liquid cooling block (LCB) for cooling high-power semiconductor devices in a static synchronous series compensator (SSSC) system, the LCB comprising:
a first section and a second section, forming an enclosed fluid chamber;
a fluid inlet port;
a fluid outlet port; and
the second section having an aperture arranged for the second section to receive a baseplate of one or more high-power switching modules of each inverter valve unit of a plurality of inverter valve units, with a portion of the baseplate exposed to the enclosed fluid chamber through the aperture;
wherein the liquid cooling block and the plurality of inverter valve units form an inverter valve module that is series connectable with one or more further inverter valve modules to form the SSSC system; and
wherein, in the formed SSSC system, adjacent inverter valve units of the plurality of inverter valve units are spaced apart with insulating materials such that the liquid cooling block has voltage isolation relative to other liquid cooling blocks of the SSSC system.
10. The LCB of claim 9 , further comprising a clam shell construction that includes the first section and the second section.
11. The LCB of claim 9 , further comprising:
a showerhead having an array of jetting apertures arranged to provide a plurality of jets of liquid coolant for direct impingement on the portion of the baseplate of the one or more high-power switching modules, in the enclosed fluid chamber.
12. The LCB of claim 9 , further comprising:
a showerhead having one or more rows of jetting apertures arranged to provide a plurality of jets of liquid coolant for direct impingement on the portion of the baseplate of the one or more high-power switching modules, in the enclosed fluid chamber.
13. The LCB of claim 9 , further comprising:
the first section having at least one aperture to provide at least one jet of liquid in the enclosed fluid chamber for direct impingement on the baseplate of the one or more high-power switching modules.
14. A method of operation of a static synchronous series compensator (SSSC) system, the method comprising:
injecting reactive power into a power transmission line of a high-voltage power transmission system, through a plurality of series connected inverter valve modules;
impinging liquid coolant, in an enclosed fluid chamber of a liquid cooling block, directly onto a portion of each of a plurality of inverter valve units attached to the liquid cooling block, in each of the plurality of series connected inverter valve modules; and
providing voltage isolation of each liquid cooling block relative to each other liquid cooling block by spacing adjacent inverter valve units of the plurality of inverter valve units of each of the plurality of series connected inverter valve modules apart with first insulating materials.
15. The method of claim 14 , wherein the providing the voltage isolation further comprises:
providing voltage isolation to each inverter valve module relative to each other inverter valve module, except for series connection of inverter valve modules.
16. The method of claim 14 , wherein the impinging the liquid coolant directly onto the portion of each of the one or more inverter valve units comprises providing a plurality of jets of the liquid coolant through a showerhead onto a baseplate of each of the one or more high-power switching modules.
17. The method of claim 14 , wherein the impinging the liquid coolant directly onto the portion of each of the one or more inverter valve units comprises providing a plurality of jets of the liquid coolant through an array of jetting apertures onto the portion of each of the one or more inverter valve units.
18. The method of claim 14 , wherein the impinging the liquid coolant directly onto the portion of each of the one or more inverter valve units comprises providing, inside the enclosed fluid chamber, a plurality of jets of the liquid coolant through one or more rows of jetting apertures and through an aperture of the liquid cooling block onto the portion of each of the one or more inverter valve units.
19. The method of claim 14 , further comprising:
limiting ionization of the liquid coolant through the voltage isolation of each liquid cooling block, which includes the liquid cooling block having no ground connection and spacing apart liquid cooling blocks with second insulating materials.
20. The method of claim 14 , further comprising:
maintaining voltages within each of the one or more inverter valve units at less than 1500 volts.