IP Library Granted Patent US 11,845,037
Granted Patent B2
US 11,845,037 · App. 17/459,380 · Granted Dec 19, 2023

Systems and methods for removing mercury from emissions

Inventors: John Francis Quanci (Haddonfield, NJ); Ashley Nicole Seaton (Lisle, IL); Justin Leigh Prien (Glendale, MO); Jennifer Renee McLaren (Granite City, IL)
Assignee: SUNCOKE TECHNOLOGY AND DEVELOPMENT LLC
B01D53/025B01D53/64B01D53/50B01D2253/102B01D2257/602
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 11,845,037
App. No.
17/459,380
Granted
Dec 19, 2023
Kind
B2
Abstract

The present technology is generally directed to systems and methods for removing mercury from emissions. More specifically, some embodiments are directed to systems and methods for removing mercury from exhaust gas in a flue gas desulfurization system. In one embodiment, a method of removing mercury from exhaust gas in a flue gas desulfurization system includes inletting the gas into a housing and conditioning an additive. In some embodiments, conditioning the additive comprises hydrating powder-activated carbon. The method further includes introducing the conditioned additive into the housing and capturing mercury from the gas.

Claims (20)

1. An emissions handling system, comprising:

a housing comprising a contact zone and configured to be in communication with a source of emissions including mercury, the contact zone comprising a dry scrubber;

a first supply line, upstream of the contact zone, fluidically coupled to a source of a first input comprising an additive;

a second supply line, upstream of the contact zone, fluidically coupled to a source of a second input comprising water;

a third supply line fluidically coupled to the first and second supply lines and the housing upstream of the contact zone, wherein the third supply line is configured to provide to the housing the first input and the second input, such that, in operation the first input contacts the source of emissions; and

a baghouse in communication with the outlet of the housing and configured to capture at least a portion of the additive.

2. The system of claim 1 , further comprising an introducer configured to provide the first input, the introducer comprising an atomizer, throat, or nozzle.

3. The system of claim 2 , further comprising a sensor configured to sense at least one of mercury, temperature, dew point, or pressure, wherein the sensor is in communication with the introducer.

4. The system of claim 1 , further comprising:

a first sensor configured to measure mercury;

a second sensor configured to measure temperature; and

a third sensor configured to measure dew point.

5. The system of claim 4 wherein the second sensor is positioned to measure temperature at an outlet of the contact zone and the third sensor is positioned to measure dew point at the outlet of the contact zone.

6. The system of claim 1 wherein the source of the emissions comprises at least one of a coke processing system, a power plant, a trash-to-steam plant, a carbon alloy processing system, a dry sulfur removal system, or a hot ash circulator.

7. The system of claim 1 , wherein the bag house comprises fly ash.

8. The system of claim 1 , wherein the additive comprises powder-activated carbon.

9. The system of claim 1 , wherein the additive comprises a carbon-based material and/or an absorbent.

10. The system of claim 1 , further comprising a fourth supply line fluidically coupled to the housing upstream of the contact zone and configured to provide to the housing a third input comprising lime.

11. The system of claim 1 , further comprising a continuous emissions monitoring system (CEMS) downstream of the baghouse.

12. The system of claim 11 , further comprising an induced draft fan between the CEMS and the baghouse.

Assignments (2)
SECURITY INTEREST Recorded Jul 25, 2025
From: SUNCOKE TECHNOLOGY AND DEVELOPMENT LLC
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 072254/0272 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 16, 2021
From: QUANCI, JOHN FRANCIS; SEATON, ASHLEY NICOLE; PRIEN, JUSTIN LEIGH; MCLAREN, JENNIFER RENEE
To: SUNCOKE TECHNOLOGY AND DEVELOPMENT LLC
Reel/Frame 058129/0932 →
Cited By (9)
US 12,195,671 US 12,215,289 US 12,286,591 US 12,305,119 US 12,319,976 US 12,331,367 US 12,410,369 US 12,673,348 US 12,692,562