IP Library Granted Patent US 11,870,234
Granted Patent B2
US 11,870,234 · App. 17/467,195 · Granted Jan 9, 2024

Apparatus and method for detecting series arcing in an electrical circuit

Inventors: Fred J. Potter (Trumbauersville, PA); Patrick Mills (Bradenton, FL); Warren J. Wambsganss (Snoqualmie, WA)
Assignee: Astronics Advanced Electronic Systems Corp.
H02H1/0015H02H3/20
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Quick Facts
Patent No.
US 11,870,234
App. No.
17/467,195
Granted
Jan 9, 2024
Kind
B2
Abstract

Series arcing in wiring is a potentially catastrophic situation that has proven to be difficult to detect reliably with existing methods. This invention allows for the quick and accurate detection of series arcing in an electrical circuit. The method works with AC or DC power sources, and at any voltage or current level. This method will also detect high resistance in a circuit, which is another indicator of a potentially hazardous fault condition. The method compares the voltage at each end of a conductor, and will declare a fault when this voltage exceeds the minimum voltage required to sustain arcing.

Claims (17)

1. A series arc detection apparatus comprising:

a power source terminal;

a circuit load terminal;

a protective device having a Line In side, a Line Out side, and a trip signal input, wherein the Line In side is connected to the power source terminal and the protective device is configured to interrupt an electrical connection between the Line In and Line Out sides when a trip signal is received at the trip signal input;

a wire conductor having a first end and a second end, wherein the first end is connected to the Line Out side of the protective device and the second end is connected to the circuit load terminal; and

a differential voltage sensor connected on a first end via a sense wire to the circuit load terminal and connected on a second end to the Line Out side of the protective device, the differential voltage sensor additionally connected via a trip wire to the trip signal input of the protective circuit.

2. The series arc detection apparatus of claim 1 , wherein the differential voltage sensor senses and compares voltage levels at the load terminal and the Line Out side of the protective device and, if the sensed differential voltage exceeds a predetermined minimum value, outputs a trip signal via the trip wire, and upon receipt thereof the protective device interrupts the electrical connection between its Line In and Line Out sides.

3. The series arc detection apparatus of claim 1 , wherein the protective device is an electronic circuit breaker.

4. The series arc detection apparatus of claim 1 , wherein the differential voltage sensor outputs a trip signal on the trip wire whenever a differential voltage of greater than 15 V is sensed.

5. The series arc detection apparatus of claim 1 , wherein the protective device comprises a speaker or beeper.

6. The series arc detection apparatus of claim 5 , wherein the speaker or beeper of the protective device is configured to annunciate a warning at a first predetermined level of differential voltage and the protective device is configured to trip at a second predetermined level of differential voltage.

7. The series arc detection apparatus of claim 1 , wherein the differential voltage sensor further comprises a filter and a time delay that are configured to prevent false trips caused by transient and EMI conditions.

8. The series arc detection apparatus of claim 1 , wherein the power source terminal is connected to an aircraft power source.

9. A method of detecting series arcing in an electric circuit having a power source terminal, a circuit load terminal, a protective device having a line in side connected to the power source terminal, and a line out side connected to the circuit load terminal, comprising the steps of:

sensing a differential voltage level between the circuit load terminal and the line out side of the protective device;

declaring an arc fault when the sensed differential voltage levels exceeds a predetermined minimum voltage required to sustain arcing by activating the protective device; and

annunciating a warning at a first predetermined level of differential voltage and declaring the arc fault at a second predetermined level of differential voltage.

Assignments (9)
SECURITY INTEREST Recorded Nov 13, 2025
From: ASTRONICS CORPORATION; ASTRONICS ADVANCED ELECTRONIC SYSTEMS CORP.; ASTRONICS TEST SYSTEMS INC.; ASTRONICS AEROSAT CORPORATION; ASTRONICS CONNECTIVITY SYSTEMS & CERTIFICATION CORP.; PECO, INC.; DIAGNOSYS INC.
To: HSBC BANK USA, NATIONAL ASSOCIATION, AS AGENT
Reel/Frame 073580/0550 →
RELEASE OF SECURITY INTEREST Recorded Oct 23, 2025
From: HSBC BANK USA, NATIONAL ASSOCIATION, AS AGENT
To: ASTRONICS CONNECTIVITY SYSTEMS & CERTIFICATION CORP.; ASTRONICS AEROSAT CORPORATION; ASTRONICS CORPORATION; PECO, INC.; ASTRONICS ADVANCED ELECTRONIC SYSTEMS CORP.; ASTRONICS TEST SYSTEMS INC.; DIAGNOSYS INC.; LUMINESCENT SYSTEMS, INC.
Reel/Frame 073227/0325 →
RELEASE OF SECURITY INTEREST Recorded Dec 4, 2024
From: HSBC BANK USA, N.A., AS AGENT
To: ASTRONICS CORPORATION; ASTRONICS ADVANCED ELECTRONIC SYSTEMS CORP.; ASTRONICS AEROSAT CORPORATION; ASTRONICS TEST SYSTEMS INC.; LUMINESCENT SYSTEMS, INC.; ASTRONICS CONNECTIVITY SYSTEMS & CERTIFICATION CORP.; PECO, INC.; DIAGNOSYS INC.
Reel/Frame 069491/0184 →
SECURITY INTEREST Recorded Sep 4, 2024
From: ASTRONICS ASEROSTAT CORPORATION; ASTRONICS ADVANCED ELECTRONIC SYSTEMS CORP.; ASTRONICS TEST SYSTEMS INC.
To: HSBC BANK USA, NATIONAL ASSOCIATION, AS AGENT
Reel/Frame 068478/0769 →
RELEASE OF SECURITY INTEREST Recorded Jul 12, 2024
From: GREAT ROCK CAPITAL PARTNERS MANAGEMENT, LLC
To: ASTRONICS AEROSAT CORPORATION; ASTRONICS CONNECTIVITY SYSTEMS & CERTIFICATION CORP.; PECO, INC.; ASTRONICS ADVANCED ELECTRONIC SYSTEMS CORP.; ASTRONICS CORPORATION; ASTRONICS TEST SYSTEMS INC.; DIAGNOSYS INC.; LUMINESCENT SYSTEMS, INC.
Reel/Frame 067977/0291 →
SECURITY INTEREST Recorded Jul 11, 2024
From: ASTRONICS CORPORATION; ASTRONICS ADVANCED ELECTRONIC SYSTEMS CORP.; ASTRONICS AEROSAT CORPORATION; ASTRONIC TEST SYSTEMS INC.; LUMINESCENT SYTEMS, INC.; ASTRONICS CONNECTIVITY SYSTEMS & CERTIFICATION CORP.; PECO, INC.; DIAGNOSYS INC.
To: HSBC BANK USA, N.A.
Reel/Frame 068283/0900 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 20, 2023
From: POTTER, FRED J.; MILLS, PATRICK; WAMBSGANSS, WARREN J.
To: ASTRONICS ADVANCED ELECTRONIC SYSTEMS CORP.
Reel/Frame 065619/0792 →
SECURITY INTEREST Recorded Jan 20, 2023
From: ASTRONICS CUSTOM CONTROL CONCEPTS INC.; ASTRONICS DME LLC; ASTRONICS CORPORATION; LUMINESCENT SYSTEMS, INC.; ASTRONICS TEST SYSTEMS INC.; ASTRONICS ADVANCED ELECTRONIC SYSTEMS CORP.; ASTRONICS CONNECTIVITY SYSTEMS & CERTIFICATION CORP.; ASTRONICS AEROSAT CORPORATION; PECO, INC.; DIAGNOSYS INC.
To: GREAT ROCK CAPITAL MANAGEMENT, LLC
Reel/Frame 062444/0836 →
SECURITY INTEREST Recorded Jan 20, 2023
From: ASTRONICS AEROSTAT CORPORATION; ASTRONICS CONNECTIVITY SYSTEMS & CERTIFICATION CORP.; ASTRONICS CORPORATION; PECO, INC.; ASTRONICS ADVANCED ELECTRONICS SYSTEMS CORP.; ASTRONICS TEST SYSTEMS INC.; DIAGNOSYS INC.; LUMINESCENT SYSTEMS, INC.
To: HSBC BANK USA, NATIONAL ASSOCIATION, AS AGENT
Reel/Frame 062445/0342 →
Continuity (2)
Provisional Application 63075178 · Sep 6, 2020
Related Publication 20220077671A1 · Mar 10, 2022