IP Library Granted Patent US 12,279,566
Granted Patent B2
US 12,279,566 · App. 17/467,992 · Granted Apr 22, 2025

Efficient hydroponic cultivation system and method

Inventors: Noel Stephen Brabbs (Garnich, LU); Srinivas Cherukupalli (Telangana, IN); Narayan Pandurang Gaikwad (Indapur, IN); Virendra Gangaram Manjaramkar (Nanded, IN)
Assignee: DUPONT SAFETY & CONSTRUCTION, INC.
A01G31/06
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Quick Facts
Patent No.
US 12,279,566
App. No.
17/467,992
Granted
Apr 22, 2025
Kind
B2
Abstract

A hydroponic system and method for growing plants. The system comprises one or more plant support structures, one or more housing membranes, and one or more frames. The one or more plant support structures hold plant matter and have one or more holes. The one or more housing membranes are air-permeable and water-resistant, house a solution and at least a portion of the one or more plant support structures, and have one or more openings in which at least a portion of the one or more plant support structures fit into. The one or more frames support the one or more housing membranes. Methods for growing plants are also provided.

Claims (34)

1. A hydroponic system comprising:

one or more plant support structures that hold plant matter; wherein the one or more plant support structures have one or more holes;

one or more housing membranes comprising nonwoven, woven, or knitted fabric or sheet that is air-permeable and water-resistant, house a solution and at least a portion of the one or more plant support structures, and have one or more openings into which at least a portion of the one or more plant support structures fit; and

one or more frames that support the one or more housing membranes, wherein each frame borders one or more housing membranes, including along the sides of said one or more housing membranes, while allowing air to enter through said one or more housing membranes.

2. The system of claim 1 , wherein the one or more plant support structures further comprise a soilless plant medium.

3. The system of claim 1 , wherein the one or more plant support structures are connected to the one or more housing membranes or the one or more frames.

4. The system of claim 1 , wherein the fabric or sheet of the one or more housing membranes comprises polyolefin.

5. The system of claim 4 , wherein the polyolefin is polyethylene.

6. The system of claim 4 , wherein the polyolefin is polypropylene.

7. The system of claim 1 , wherein the fabric or sheet of the one or more housing membranes comprises nonwoven flash spun plexifilamentary sheet of polyethylene.

8. The system of claim 1 , wherein at least one of the one or more housing membranes is one component.

9. The system of claim 1 , wherein at least one of the one or more housing membranes has two or more components.

10. The system of claim 1 , wherein the one or more housing membranes is at least 10 housing membranes.

11. The system of claim 1 , wherein the fabric or sheet of the one or more housing membranes has a Gurley Hill porosity of from 1 to 100 seconds per 100 cc air.

12. The system of claim 11 , wherein the fabric or sheet of the one or more housing membranes has a Gurley Hill porosity of from 10 to 50 seconds per 100 cc air.

13. The system of claim 1 , wherein the fabric or sheet of the one or more housing membranes has a resistance to water penetration of from 50 to 1000 cm of H 2 O.

14. The system of claim 13 , wherein the fabric or sheet of the one or more housing membranes has a resistance to water penetration of from 100 to 500 cm of H 2 O.

15. The system of claim 1 , wherein the fabric or sheet of the one or more housing membranes has a total reflectivity of greater than 80%.

16. The system of claim 1 , wherein the fabric or sheet of the one or more housing membranes has a moisture vapor transmission rate of from 400 to 3500 g/m 2 /day.

17. The system of claim 16 , wherein the fabric or sheet of the one or more housing membranes has a moisture vapor transmission rate of from 750 to 2000 g/m 2 /day.

18. The system of claim 1 , wherein the fabric or sheet of the one or more housing membranes has a maximum elongation of less than 40%.

19. A hydroponic system comprising:

one or more plant support structures for holding plant matter;

one or more housing membranes for housing a solution and at least a portion of the one or more plant support structures;

one or more frames for supporting the one or more housing membranes, wherein each frame borders one or more housing membranes, including along the sides of said one or more housing membranes, while allowing air to enter through said one or more housing membranes;

wherein the one or more plant support structures have one or more holes for allowing the solution to reach the plant matter inside of the one or more plant support structures or the roots of the plant matter to extend outside the one or more plant support structures into the housing membrane; and

wherein the one or more housing membranes comprises nonwoven, woven, or knitted fabric or sheet that is air-permeable and water-resistant, and have one or more openings for at least a portion of the one or more plant support structures to fit into.

20. A hydroponic system comprising:

one or more plant support structures that hold plant matter;

one or more housing membranes comprising nonwoven, woven, or knitted fabric or sheet that is air-permeable and water-resistant, house a solution and at least a portion of the one or more plant support structures, and have one or more openings into which a portion of the one or more plant support structures fits; and

one or more frames that support the one or more housing membranes, wherein each frame borders one or more housing membranes, including along the sides of said one or more housing membranes, while allowing air to enter through said one or more housing membranes;

wherein the one or more plant support structures comprise a soilless plant medium and have one or more holes in the sides or base of the one or more plant support structures;

wherein the one or more materials are polyolefin, and have a Gurley Hill porosity of from 1 to 100 seconds per 100 cc air, a resistance to water penetration of from 100 to 500 cm of H 2 O, and a moisture vapor transmission rate of from 400 to 3500 g/m 2 /day; and

wherein the solution comprises water and nutrients.

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 25, 2025
From: BRABBS, NOEL STEPHEN; CHERUKUPALLI, SRINIVAS
To: DUPONT SAFETY & CONSTRUCTION, INC.
Reel/Frame 070319/0152 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 25, 2025
From: GAIKWAD, NARAYAN PANDURANG; MANJARAMKAR, VIRENDRA GANGARAM
To: PIONEER HI-BRED INTERNATIONAL, INC.
Reel/Frame 070319/0673 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 5, 2024
From: PIONEER HI-BRED INTERNATIONAL, INC.
To: DUPONT SAFETY & CONSTRUCTION, INC.
Reel/Frame 066028/0887 →
NUNC PRO TUNC ASSIGNMENT Recorded Nov 29, 2022
From: E.I. DU PONT DE NEMOURS AND COMPANY
To: CORTEVA AGRISCIENCE LLC
Reel/Frame 063141/0155 →
Continuity (1)
Related Publication 20230080202A1 · Mar 16, 2023
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