IP Library Granted Patent US 11,958,588
Granted Patent B2
US 11,958,588 · App. 17/472,388 · Granted Apr 16, 2024

Foldable propeller blade with locking mechanism

Inventors: Nicholas Robert Alley (Marietta, GA); Joshua Lemming Steele (Marietta, GA); Jesse Owen Williams (Marietta, GA); Daniel Kuehme (Marietta, GA)
Assignee: Anduril Industries, Inc.
B64C11/28B64C39/024B64U10/25B64U30/12B64U50/13
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Quick Facts
Patent No.
US 11,958,588
App. No.
17/472,388
Granted
Apr 16, 2024
Kind
B2
Abstract

An unmanned aerial vehicle with deployable components (UAVDC) may comprise a foldable propeller blade with a locking mechanism. Foldable propeller blades may have a stowed configuration and a deployed configuration relative to the UAVDC, and the foldable propeller blades may pivot about a hinge to move between configurations. In the deployed configuration, the foldable propeller may experience forward folding forces acting upon it. The locking mechanism may lock the foldable propeller blade in the deployed configuration. The locking mechanism may keep the foldable propeller locked into place to prevent forward folding tendency.

Claims (52)

1. At least one foldable propeller blade configured to an aerial vehicle in a pusher configuration comprising:

a hinge that enables forward folding against a fuselage of the aerial vehicle in a volume-limited storage application; and

a locking mechanism designed to prevent forward folding tendency resulting from thrust generated by the at least one foldable propeller blade.

2. The at least one foldable propeller blade of claim 1 , wherein the at least one foldable propeller blade experiences at least one force during a deployment of the aerial vehicle due to at least one of:

a flow of one or more fluids;

centrifugal force;

one or more ramps;

one or more spring mechanisms;

one or more elastomeric components; and

one or more actuators.

3. The at least one foldable propeller blade of claim 1 , wherein the locking mechanism further comprises at least one of:

a ratchet and pawl;

a ratchet and spring;

a spring tab and ramp;

a hook;

a spring-loaded pin;

a ball detent;

two or more ramped surfaces in contact with each other;

a radially ramped surface;

an actuated pin;

a jamming element; and

a magnet.

4. The at least one foldable propeller blade of claim 1 , wherein the locking mechanism further comprises a coupling between the at least one foldable propeller blade to a hub.

5. The at least one foldable propeller blade of claim 1 , wherein the locking mechanism further comprises a coupling between the at least one foldable propeller blade and a shaft, and a coupling between the shaft and a hub.

6. At least one foldable propeller blade configured to an aerial vehicle in a pusher configuration comprising:

a first arrangement, wherein the at least one foldable propeller blade is configured against a fuselage of the aerial vehicle;

a second arrangement, wherein the at least one foldable propeller is deployed in the pusher configuration; and

a locking mechanism that enables the at least one foldable propeller blade to:

transition of at least one foldable propeller blade from the first arrangement to the second arrangement, and

counteract forward folding tendency resulting from thrust generated by the at least one foldable propeller blade.

7. The at least one foldable propeller blade of claim 6 , wherein the at least one foldable propeller blade experiences at least one force associated with a motion of the aerial vehicle due to at least one of:

a flow of one or more fluids;

centrifugal force;

one or more ramps;

one or more spring mechanisms;

one or more elastomeric components; and

one or more actuators.

8. The at least one foldable propeller of claim 6 , wherein the locking mechanism of the at least one foldable propeller blade is configured to force one-way travel of the foldable propeller blade.

9. The at least one foldable propeller of claim 6 , wherein the locking mechanism is disengaged in the first arrangement, enabling a transition of the at least one foldable propeller from the first arrangement to the second arrangement.

10. The at least one foldable propeller of claim 6 , wherein the locking mechanism engages to prevent any further motion at the second arrangement to enable the at least one foldable propeller.

11. The at least one foldable propeller blade of claim 6 , wherein the locking mechanism further comprises at least one of:

a ratchet and pawl;

a ratchet and spring;

a spring tab and ramp;

a hook;

a spring-loaded pin;

a ball detent;

two or more ramped surfaces in contact with each other;

a radially ramped surface;

an actuated pin;

a jamming element; and

a magnet.

Assignments (3)
SECURITY INTEREST Recorded Aug 9, 2024
From: ANDURIL INDUSTRIES, INC.
To: MORGAN STANLEY SENIOR FUNDING, INC., AS COLLATERAL AGENT
Reel/Frame 068526/0728 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 16, 2022
From: AREA-I, INC.
To: ANDURIL INDUSTRIES, INC.
Reel/Frame 060232/0424 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 10, 2021
From: ALLEY, NICHOLAS ROBERT; STEELE, JOSHUA LEMMING; WILLIAMS, JESSE OWEN; KUEHME, DANIEL
To: AREA-I INC.
Reel/Frame 057452/0667 →
Continuity (6)
Continuation 15471877 · Mar 28, 2017
Continuation 15388396 · Dec 22, 2016
Continuation In Part 15388478 · Dec 22, 2016
Continuation In Part 15388433 · Dec 22, 2016
Provisional Application 62254098 · Nov 11, 2015
Related Publication 20210403143A1 · Dec 30, 2021
Cited By (5)
US 1,126,047 US 1,126,820 US 1,142,023 US 12,491,983 US 12,497,159