IP Library Granted Patent US 12,525,650
Granted Patent B2
US 12,525,650 · App. 17/474,836 · Granted Jan 13, 2026

Method and device for producing a cell stack for battery cells

Inventors: Kartik Jamadar (Wolfsburg, DE); Christian Theuerkauf (Braunschweig, DE)
Assignee: VOLKSWAGEN AKTIENGESELLSCHAFT
H01M10/058H01M10/04H01M10/0404H01M10/0413H01M2220/20
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,525,650
App. No.
17/474,836
Granted
Jan 13, 2026
Kind
B2
Abstract

A method for producing a cell stack ( 57 ) for battery cells ( 8 ) comprises at least the following steps: a) feeding in at least a first material strip ( 3 ) comprising a first material; b) feeding in a second material strip ( 22, 27 ) comprising a second material; c) making a first cut into the first material strip ( 3 ) and into the second material strip ( 22, 27 ), in each case forming at least one transport section ( 18 ) (having tensile strength), whereby the appertaining transport sections ( 18 ) are arranged offset in the crosswise direction relative to the material strip ( 3, 22, 27 ); d) combining the first material strip ( 3 ) and the second material strip ( 22, 27 ); and e) making a second cut, whereby the transport sections ( 18 ) of the first and second material strips ( 3, 22, 27 ) are cut independently of each other at separating cuts ( 14 ) that are offset, at least in the crosswise direction or in the lengthwise direction.

Claims (19)

1 . A method for manufacturing a partial stack of a cell stack for battery cells, said method comprising at least the following steps:

a) feeding in at least a first elongated material strip comprising a first material;

b) feeding in a second elongated material strip comprising a second material;

c) making a first initial cut into the first material strip, forming in the first material strip a continuous transport section having tensile strength which absorbs tensile forces in a longitudinal direction of the first material strip;

d) making a second initial cut into the second material strip, forming in the second material strip a continuous transport section having tensile strength which absorbs tensile forces in a longitudinal direction of the second material strip;

e) combining the first material strip and the second material strip to form an elongated partial stack, such that, after the material strips have been combined, the transport section of the second material strip is arranged offset in the crosswise direction relative to the transport section of the first material strip; and

f) making a second cut, whereby the transport sections of the first and second material strips are cut independently of each other at first and second separating cuts, respectively, that are offset, at least in the crosswise direction or additionally in the length wise direction, so that the respective transport section is cut through crosswise and a complete division of the partial stack is produced in the crosswise direction.

2 . The method according to claim 1 , whereby the first and second elongated material strips have different dimensions, at least in the crosswise direction.

3 . The method according to claim 1 , whereby a window section is created in at least one material strip, the window section being selected in such a way that the separating cut of the transport section of at least one other material strip is within the window section.

4 . The method according to claim 1 , whereby, after the second cut, at least two partial stacks are arranged so as to form a cell stack.

5 . The method according to claim 4 , whereby the partial stacks consist of at least four material strips.

6 . The method according to claim 1 , whereby arrester lugs are formed on at least two material strips during the cutting.

7 . The method according to claim 1 , whereby the cell stack is joined to form a cell packet using a joining means.

8 . The method according to claim 4 , whereby at least one additional material strip is arranged in the cell stack while the partial stacks are arranged to form the cell stack.

9 . A battery cell having a cell stack, produced according to claim 1 .

10 . A motor vehicle having at least one battery cell according to claim 9 .

11 . The method according to claim 1 , wherein the transport sections of the first and second material strips are, at least until the crosswise second cut, continuous along the respective strip.

12 . The method according to claim 1 , wherein the step of making a first initial cut comprises cutting the first elongated material strip in at least the longitudinal direction.

13 . The method according to claim 1 , wherein the step of making a second initial cut comprises cutting the second elongated material strip in at least the longitudinal direction.

Assignments (2)
NUNC PRO TUNC ASSIGNMENT Recorded Mar 27, 2025
From: VOLKSWAGEN AG
To: POWERCO SE
Reel/Frame 070665/0142 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 1, 2022
From: JAMADAR, KARTIK; THEUERKAUF, CHRISTIAN
To: VOLKSWAGEN AKTIENGESELLSCHAFT
Reel/Frame 058843/0957 →
Priority Claims (1)
DE 102020124039.2 · Sep 15, 2020 · national
Continuity (1)
Related Publication 20220085404A1 · Mar 17, 2022
References Cited (57)
US 5025551A · Rose · 1991 [cited by examiner]
US 9095987B2 · Min et al. · 2015 [cited by applicant]
US 9385394B2 · Guenthart et al. · 2016 [cited by applicant]
US 10985427B2 · Proell et al. · 2021 [cited by applicant]
US 10991070B2 · Lee · 2021 [cited by applicant]
US 11081719B2 · Sale et al. · 2021 [cited by applicant]
US 11424466B2 · Reckers et al. · 2022 [cited by applicant]
US 11479437B2 · Glodde et al. · 2022 [cited by applicant]
US 11482723B2 · Omori et al. · 2022 [cited by applicant]
US 11498791B2 · Rambusch et al. · 2022 [cited by applicant]
US 11728504B2 · Alongi et al. · 2023 [cited by applicant]
US 11742497B2 · Bihlmaier et al. · 2023 [cited by applicant]
US 20150129107A1 · Miyazaki · 2015 [cited by examiner]
US 20160064724A1 · Le Gal · 2016 [cited by examiner]
US 20180323416A1 · Schlund · 2018 [cited by examiner]
US 20200365930A1 · Alongi · 2020 [cited by examiner]
CN 103222096A · 2013 [cited by applicant]
CN 104067430A · 2014 [cited by applicant]
CN 104718654A · 2015 [cited by applicant]
CN 107000323A · 2017 [cited by applicant]
CN 107743663A · 2018 [cited by applicant]
CN 107851818A · 2018 [cited by applicant]
CN 107871893A · 2018 [cited by applicant]
CN 108899590A · 2018 [cited by applicant]
CN 109792071A · 2019 [cited by applicant]
CN 111033848A · 2020 [cited by applicant]
CN 111065702A · 2020 [cited by applicant]
DE 102013203418A1 · 2014 [cited by applicant]
DE 102014101051A1 · 2015 [cited by applicant]
DE 102015218533A1 · 2018 [cited by applicant]
DE 102017216149A1 · 2019 [cited by applicant]
EP 1764196A2 · 2009 [cited by examiner]
EP 2879223A1 · 2015 [cited by examiner]
EP 3300141A1 · 2018 [cited by examiner]
EP 3780212A1 · 2021 [cited by applicant]
JP 2019102196A · 2019 [cited by applicant]
JP 2019125441A · 2019 [cited by applicant]
KR 20130089373A · 2013 [cited by examiner]
KR 1020150035271A · 2015 [cited by applicant]
KR 1020190031232A · 2019 [cited by applicant]
KR 20200031347A · 2020 [cited by applicant]
KR 102101831B1 · 2020 [cited by applicant]
KR 102196103B1 · 2020 [cited by examiner]
WO WO2019048589A1 · 2019 [cited by applicant]
WO WO2019092585A2 · 2019 [cited by applicant]
WO WO2019188725A1 · 2019 [cited by applicant]
English Translation of EP 3300141 A1; Method for the preparation of an electrode stack for a battery cell and battery cell; Bosch GMBH Robert; Mar. 28, 2018 (Year: 2018). [cited by examiner]
English Translation of KR 102196103 B1, Method of Manufacturing electrode assembly electrode assembly therefore and lithium secondary battery; RouteJade Inc; Dec. 29, 2020; priority date of Jul. 16, 2019 (Year: 2020). [cited by examiner]
English Translation of KR20130089373A—Electrode assembly, method of manufacturing the same; Amogreentech Co; Aug. 12, 2013 (Year: 2013). [cited by examiner]
English Translation of EP1764196A2—Method of separating flat material strips; Ehret Bernhard; Jan. 14, 2009 (Year: 2009). [cited by examiner]
Search Report for Chinese Patent Application No. 202111042188.2, dated Jul. 17, 2024. [cited by applicant]
Office Action for U.S. Appl. No. 17/475,464 dated Jul. 19, 2023. [cited by applicant]
Office Action for U.S. Appl. No. 17/475,464 dated Feb. 23, 2024. [cited by applicant]
Office Action for U.S. Appl. No. 17/475,464 dated Jan. 6, 2025. [cited by applicant]
Office Action for U.S. Appl. No. 17/475,173, dated Jun. 29, 2023. [cited by applicant]
Office Action for U.S. Appl. No. 17/475,173, dated Jan. 3, 2024. [cited by applicant]
Office Action for U.S. Appl. No. 17/475,173, dated Nov. 20, 2024. [cited by applicant]