IP Library Granted Patent US 11,552,208
Granted Patent B2
US 11,552,208 · App. 17/475,327 · Granted Jan 10, 2023

Solar module clamp

Inventor: Alexander W. Au (Oakland, CA)
Assignee: NEXTRACKER LLC
H01L31/042F24S25/615F24S25/632H02S20/30H02S30/00F24S2025/6001F24S2025/6006Y02E10/50
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 11,552,208
App. No.
17/475,327
Granted
Jan 10, 2023
Kind
B2
Abstract

A solar module configured in a frame assembly with multi-configuration attachment member(s), which has locking and unlocking characteristics.

Claims (37)

1. A solar tracker system comprising:

a first solar module including a first frame structure with a first groove disposed in the first frame structure;

a second solar module including a second frame structure with a second groove disposed in the second frame structure; and

an attachment member having:

a body having a length provided between a first end region and a second end region, and including a clamp assembly, wherein the clamp assembly includes a pair of planar extension members, each of the pair of planar extension members having an opening, the opening configured to allow an attachment device to be inserted therethrough to couple the body to the first and second solar modules;

a first rail coupled to a first side surface of the body and extending along the length of the body, the first rail configured to fit inside of the first groove;

a second rail coupled to a second side surface of the body opposite the first side surface and extending along the length of the body, the second rail configured to fit inside of the second groove; and

a U-bolt having a first end portion and a second end portion,

wherein the clamp assembly further includes a pair of channels configured to receive the respective first and second end portions of the U-bolt, and a planar portion coupled between the pair of channels, wherein the U-bolt and clamp assembly are configured to receive a support member of a solar tracker between the U-bolt and the clamp assembly.

2. The solar tracker system of claim 1 , further comprising a first locking device disposed within a first space of the first rail, the first locking device configured to operably couple the body of the attachment member to the first groove of the first solar module.

3. The solar tracker system of claim 1 , further comprising a second locking device disposed within a second space of the second rail, the second locking device configured to operably couple the body of the attachment member to the second groove of the second solar module.

4. The solar tracker system of claim 1 , wherein the first and second rails extend in parallel along the length of the body.

5. The solar tracker system of claim 1 , wherein the first groove comprises a first recessed region disposed between a first pair of elevated regions; and

wherein the second groove comprises a second recessed region between a second pair of elevated regions.

6. The solar tracker system of claim 1 , wherein the first frame structure is configured around a periphery of the first solar module; and

wherein the second frame structure is configured around a periphery of the second solar module.

7. The solar tracker system of claim 1 , wherein the first groove is similar in shape and size as the second groove.

8. The solar tracker system of claim 1 , wherein the clamp assembly includes a first pair of semicircular recesses formed in a middle portion of a planar-shaped material and a corresponding second pair of semicircular recesses formed at respective end portions of the planar-shaped material on the same side of the planar-shaped material, wherein the planar-shaped material is folded at locations between the first pair of semicircular recesses and the second pair of semicircular recesses, respectively, such that the first pair of semicircular recesses and the respective second pair of semicircular recesses form the respective pair of channels.

9. The solar tracker system of claim 1 , wherein the opening is configured to allow an attachment device to be inserted therethrough to couple a portion of each of the first and second frame structures together such that the clamp assembly, the first and second rails, and the first and second frame structures form a sandwich structure.

10. A solar tracker system comprising:

a first solar module including a first frame structure with a first groove disposed in the first frame structure;

a second solar module including a second frame structure with a second groove disposed in the second frame structure; and

an attachment member including:

a clamp assembly having a length provided between a first end region and a second end region, each of the first end region and the second end region having an opening, the opening configured to allow an attachment device to be inserted therethrough to couple the clamp assembly to the first and second solar modules;

a first rail coupled to a first side surface of the clamp assembly and extending along the length of the clamp assembly, the first rail configured to fit inside of the first groove;

a second rail coupled to a second side surface of the clamp assembly opposite the first side surface and extending along the length of the clamp assembly, the second rail configured to fit inside of the second groove; and

a U-bolt having a first end portion and a second end portion,

wherein the clamp assembly further includes a pair of channels configured to receive the respective first and second end portions of the U-bolt, and a planar portion coupled between the pair of channels, wherein the U-bolt and clamp assembly are configured to receive a support member of a solar tracker between the U-bolt and the clamp assembly.

11. The solar tracker system of claim 10 , wherein the clamp assembly includes a first pair of semicircular recesses formed in a middle portion of a planar-shaped material and a corresponding second pair of semicircular recesses formed at respective end portions of the planar-shaped material on the same side of the planar-shaped material, wherein the planar-shaped material is folded at locations between the first pair of semicircular recesses and the second pair of semicircular recesses, respectively, such that the first pair of semicircular recesses and the respective second pair of semicircular recesses form the respective pair of channels.

12. The solar tracker system of claim 10 , wherein the opening is configured to allow an attachment device to be inserted therethrough to couple a portion of each of the first and second frame structures together such that the clamp assembly, the first and second rails, and the first and second frame structures form a sandwich structure.

13. An attachment member for attaching at least one solar module to a support member of a solar tracker, the attachment member comprising:

a clamp assembly having a length provided between a first end region and a second end region, each of the first end region and the second end region having an opening, the opening configured to allow an attachment device to be inserted therethrough to couple the clamp assembly to the at least one solar module;

a first rail coupled to a first side surface of the clamp assembly and extending along the length of the clamp assembly, the first rail configured to fit inside of a first groove of a first solar module;

a second rail coupled to a second side surface of the clamp assembly opposite the first side surface and extending along the length of the claim assembly, the second rail configured to fit inside of a second groove of a second solar module; and

a U-bolt having a first end portion and a second end portion,

wherein the clamp assembly further includes a pair of channels configured to receive the respective first and second end portions of the U-bolt, and a planar portion coupled between the pair of channels, wherein the U-bolt and clamp assembly are configured to receive a support member of a solar tracker between the U-bolt and the clamp assembly.

14. The attachment member of claim 13 , wherein the clamp assembly includes a first pair of semicircular recesses formed in a middle portion of a planar-shaped material and a corresponding second pair of semicircular recesses formed at respective end portions of the planar-shaped material on the same side of the planar-shaped material, wherein the planar-shaped material is folded at locations between the first pair of semicircular recesses and the second pair of semicircular recesses, respectively, such that the first pair of semicircular recesses and the respective second pair of semicircular recesses form the respective pair of channels.

Assignments (3)
CHANGE OF NAME Recorded Apr 12, 2022
From: NEXTRACKER INC.
To: NEXTRACKER LLC
Reel/Frame 059682/0208 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 22, 2021
From: SOLARIA CORPORATION
To: NEXTRACKER INC.
Reel/Frame 057880/0168 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 22, 2021
From: AU, ALEXANDER W.
To: SOLARIA CORPORATION
Reel/Frame 057880/0211 →