IP Library Granted Patent US 11,590,833
Granted Patent B2
US 11,590,833 · App. 17/476,589 · Granted Feb 28, 2023

Tonneau cover assembly with a fluid management system

Inventors: Jerome Facchinello (Grand Blanc, MI); Daniel J. Delaney (Pinckney, MI); Robert L. Mosingo (Saline, MI); Robert Gaarder (West Bloomfield, MI); Chad Carter (Manchester, MI); David Germano (Ann Arbor, MI)
Assignee: EXTANG CORPORATION
B60J7/141B60J7/0084B60J10/90B60P7/04
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Quick Facts
Patent No.
US 11,590,833
App. No.
17/476,589
Granted
Feb 28, 2023
Kind
B2
Abstract

A bed cap configured for placement on a top surface of a bed wall defining a cargo area of a vehicle, the top surface defined between an inside wall and an outside wall, the bed cap covering the top surface between the inside wall and the outside wall at least along a section of a length of the bed wall, wherein the bed cap comprises a channel configured to collect fluid and/or debris and an opening for evacuating the fluid and/or debris from the channel.

Claims (58)

1. A bed cap configured for placement on a top surface of a bed wall defining a cargo area of a vehicle, the top surface defined between an inside wall and an outside wall, the bed cap covering the top surface between the inside wall and the outside wall at least along a section of a length of the bed wall, wherein the bed cap comprises a channel configured to collect fluid and/or debris and a first opening for evacuating the fluid and/or debris from the channel, wherein the channel is a first channel, and the bed cap comprises a second channel to collect debris and/or fluid.

2. The bed cap according to claim 1 , wherein the bed cap comprises at least one fastening feature, the at least one fastening feature is configured for at least one configuration selected from a group consisting of:

a) interacting with the top surface of the bed wall defining the cargo area of the vehicle,

b) interacting with an inside surface of the bed wall defining the cargo area of the vehicle,

c) interacting with an outside surface of the bed wall defining the cargo area of the vehicle.

3. The bed cap according to claim 2 , wherein the at least one fastening feature is an adhesive, double sided tape, clip, boss, weld, clamp, and/or pin.

4. The bed cap according to claim 1 , wherein the channel has at least one configuration selected from a group consisting of:

a) comprises a floor and the first opening is defined in the floor,

b) comprises the floor and a wall, and the first opening is defined in the wall,

c) comprises the floor and the wall, and the first opening is defined in both of the floor and the wall such that the first opening is defined in two planes,

d) extends between opposing ends, and one of the opposing ends comprises the first opening.

5. The bed cap according to claim 4 , wherein the channel extends between the opposing ends, and one of the opposing ends comprises a wall that blocks the fluid and/or debris from draining out of the first channel.

6. The bed cap according to claim 4 , wherein the channel extends between opposing ends, and each of the opposing ends comprises a wall that blocks the fluid and/or debris from draining out of the channel.

7. The bed cap according to claim 4 , wherein the bed cap has at least one configuration selected from a group consisting of:

a) the fluid and/or debris are evacuated from the channel into a stake hole defined in the top surface of the bed wall,

b) the fluid and/or debris are evacuated from the channel into a cavity defined in the bed wall,

c) the fluid and/or debris are evacuated from the channel through the first opening located near a forward end of the channel, adjacent to a passenger area of the vehicle,

d) the fluid and/or debris are evacuated from the channel through the first opening located at or near a rearward-end of the channel, adjacent to a tailgate of the vehicle,

e) the fluid and/or debris are evacuated from the channel over a top surface of the bed cap.

8. The bed cap according to claim 1 , wherein the second channel has at least one configuration selected from a group consisting of:

a) is located laterally outward of the first channel,

b) is located above the first channel relative to a floor of the cargo area,

c) is located below the first channel relative to the floor of the cargo area,

d) is located inboard of the first channel,

e) is located in a same plane as the first channel,

f) is located in a different plane than the first channel,

g) is arranged side-by-side with the first channel in a fore-aft direction.

9. The bed cap according to claim 1 , wherein the second channel is located on a top surface of the bed cap.

10. The bed cap according to claim 8 , wherein the second channel is free from being covered from above by a tonneau cover when the tonneau cover is in a closed position.

11. The bed cap according to claim 8 , wherein the second channel comprises a drain for evacuating the debris and/or fluid from the second channel.

12. The bed cap according to claim 1 , wherein the bed cap is configured to at least partially support a tonneau cover, the bed cap has a top surface and the tonneau cover has a top surface, wherein the bed cap has at least one configuration selected from a group consisting of:

a) at least a portion of the top surface of the bed cap is generally flush with the top surface of the tonneau cover;

b) at least a portion of the top surface of the bed cap is generally below the top surface of the tonneau cover;

c) at least a portion of the top surface of the bed cap is generally above the top surface of the tonneau cover.

13. The bed cap according to claim 12 , wherein the bed cap comprises a seal to support the tonneau cover.

14. The bed cap according to claim 13 , wherein the seal is located inboard of the channel.

15. A bed cap configured for placement on a top surface of a bed wall defining a cargo area of a vehicle, the bed cap comprises a channel configured to collect fluid and/or debris and an opening for evacuating the fluid and/or debris from the channel, wherein the channel is located directly above the top surface of the bed wall;

wherein the bed cap comprises at least one fastening feature, the at least one fastening feature is configured for at least one configuration selected from a group consisting of:

a) interacting with the top surface of the bed wall defining the cargo area of the vehicle,

b) interacting with an inside surface of the bed wall defining the cargo area of the vehicle,

c) interacting with an outside surface of the bed wall defining the cargo area of the vehicle;

wherein the channel has at least one configuration selected from a group consisting of:

a) comprises a floor and the opening is defined in the floor,

b) comprises the floor and a wall, and the opening is defined in the wall,

c) comprises the floor and the wall, and the opening is defined in both of the floor and the wall such that the opening is defined in two planes,

d) extends between opposing ends, and one of the opposing ends comprises the opening,

wherein the bed cap is configured to at least partially support a tonneau cover, the bed cap has a top surface, and the tonneau cover has a top surface, wherein the bed cap has at least one configuration selected from a group consisting of:

a) at least a portion of the top surface of the bed cap is generally flush with the top surface of the tonneau cover;

b) at least a portion of the top surface of the bed cap is generally below the top surface of the tonneau cover;

c) at least a portion of the top surface of the bed cap is generally above the top surface of the tonneau cover;

wherein the channel is a first channel, and the bed cap comprises a second channel to collect debris and/or fluid, wherein the second channel has at least one configuration selected from a group consisting of:

a) is located laterally outward of the first channel,

b) is located above the first channel relative to a floor of the cargo area,

c) is located below the first channel relative to a floor of the cargo area,

d) is located inboard of the first channel,

e) is located in a same plane as the first channel,

f) is located in a different plane than the first channel,

g) is arranged side-by-side with the first channel in a fore-aft direction.

Assignments (4)
SECURITY INTEREST Recorded Apr 29, 2026
From: A.R.E. ACCESSORIES, LLC; ADELL GROUP, LLC; ADVANTAGE TRUCK ACCESSORIES, INC.; BEDRUG, INC.; BELMOR, INC.; BUSHWACKER AUTOMOTIVE GROUP, LLC; BUSHWACKER, INC.; CORD GROUP LLC; EXTANG CORPORATION; HUSKY LINERS, INC.; LAURMARK ENTERPRISES, INC.; LUND MOTION PRODUCTS, INC.; LUND, INC.; HOPE VALLEY INDUSTRIES, LLC; LUND INTERNATIONAL HOLDING COMPANY; MAXTON GROUP, INC.; N-FAB, INC.; OMIX-ADA, INC.; POWERFLOW, INC.; REALTRUCK GROUP, INC.; REALTRUCK, LLC; RETRAX HOLDINGS, LLC; ROLL-N-LOCK CORPORATION; RUGGED LINER, INC.; SUPERLIFT, LLC; TRUXEDO, INC.; ULTRA AXLE, LLC; UNDERCOVER, INC.
To: WILMINGTON TRUST, NATIONAL ASSOCIATION
Reel/Frame 075566/0310 →
SECURITY INTEREST Recorded Apr 29, 2026
From: A.R.E. ACCESSORIES, LLC; ADELL GROUP, LLC; ADVANTAGE TRUCK ACCESSORIES, INC.; BEDRUG, INC.; BELMOR, INC.; BUSHWACKER AUTOMOTIVE GROUP, LLC; BUSHWACKER, INC.; CORD GROUP LLC; EXTANG CORPORATION; HUSKY LINERS, INC.; LAURMARK ENTERPRISES, INC.; LUND MOTION PRODUCTS, INC.; LUND, INC.; HOPE VALLEY INDUSTRIES, LLC; LUND INTERNATIONAL HOLDING COMPANY; MAXTON GROUP, INC.; N-FAB, INC.; OMIX-ADA, INC.; POWERFLOW, INC.; REALTRUCK GROUP, INC.; REALTRUCK, LLC; RETRAX HOLDINGS, LLC; ROLL-N-LOCK CORPORATION; RUGGED LINER, INC.; SUPERLIFT, LLC; TRUXEDO, INC.; ULTRA AXLE, LLC; UNDERCOVER, INC.
To: JEFFERIES FINANCE LLC
Reel/Frame 075566/0472 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 16, 2021
From: FACCHINELLO, JEROME; DELANEY, DANIEL J.; MOSINGO, ROBERT L.; GAARDER, ROBERT; CARTER, CHAD; GERMANO, DAVID
To: TECTUM HOLDINGS, INC.
Reel/Frame 057500/0506 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 16, 2021
From: TECTUM HOLDINGS, INC.
To: EXTANG CORPORATION
Reel/Frame 057503/0821 →