IP Library Granted Patent US 11,882,833
Granted Patent B2
US 11,882,833 · App. 17/479,503 · Granted Jan 30, 2024

Wood preservative and method for producing same

Inventors: Jun Zhang (Peachtree City, GA); Peter Tham (Morrow, GA); John Horton (Peachtree City, GA)
Assignee: Koppers Performance Chemicals Inc.
A01N43/56A01N25/04A01N59/20B27K3/005B27K3/007B27K3/0207B27K3/08B27K3/22B27K3/343B27K3/38B27K3/42B27K3/52B27K5/0055B27K3/163B27K3/20B27K3/30B27K2240/20
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Quick Facts
Patent No.
US 11,882,833
App. No.
17/479,503
Granted
Jan 30, 2024
Kind
B2
Abstract

A synergistic aqueous wood preservative composition comprising a copper compound and penflufen. The copper compounds of the compositions of the invention may be soluble, partially solubilized or micronized particles. The penflufen of the compositions of the invention may be solubilized, emulsified or particulate. The wood preservative compositions of the present invention are surprisingly provided as stable dispersions and confer surprising and unexpected resistance to treated wood and wood products.

Claims (30)

1. A wood preservative composition for making a wood or wood product resistant to fungal decay, the wood preservative composition comprising:

a. a copper compound, wherein the copper compound is micronized and the copper compound is basic copper carbonate; and

b. penflufen;

in a copper:penflufen ratio in a range of 5:1 to 200:1, wherein the wood preservative composition comprises less than 5% by weight of alkanolamines based on the total weight of the wood preservative composition.

2. The wood preservative composition of claim 1 , wherein the wood preservative composition further comprises an aqueous carrier.

3. The wood preservative composition of claim 1 , wherein the penflufen is micronized, solubilized, emulsified, or encapsulated.

4. The wood preservative composition of claim 1 , wherein the copper compound has a particle size in a range of 5 to 5000 nanometers.

5. The wood preservative composition of claim 1 , wherein the wood preservative composition comprises a concentration of penflufen configured to load the wood or the wood product with the penflufen in an amount in a range of 8 to 80 g/m 3 .

6. The wood preservative composition of claim 1 , wherein the wood preservative composition further comprises a dispersant.

7. The wood preservative composition of claim 6 , wherein the dispersant of the wood preservative composition is present in a dispersant:copper ratio in a range of 1:100 to 10:1.

8. The wood preservative composition of claim 6 , wherein the dispersant comprises a salt of naphthalene sulfonate condensate, a salt of sulfonated naphthalene formaldehyde condensate, sulfonated naphthalene formaldehyde polymer admixture, or a combination thereof.

9. The wood preservative composition of claim 1 , wherein at least one of a concentration of the copper compound in the wood preservative composition or a particle size of the copper compound is configured to load the wood or the wood product with the copper compound in an amount in a range of 0.0025 and 0.5 pounds copper per cubic foot of the wood or wood product.

10. The wood preservative composition of claim 1 , wherein the wood preservative composition comprises no greater than 80% by weight of the copper compound and the penflufen.

11. The wood preservative composition of claim 1 , wherein the wood preservative composition comprises a sufficient amount of aqueous carrier to form a paste, slurry, or a dispersion.

12. The wood preservative composition of claim 1 , wherein the wood preservative composition comprises at least 0.193% copper by weight based on the total weight of the wood preservative composition.

13. The wood preservative composition of claim 1 , wherein the wood preservative composition comprises less than 1% by weight of an alkanolamine based on the total weight of the wood preservative composition.

14. The wood preservative composition of claim 1 , wherein the wood preservative composition comprises a concentration of penflufen configured to load the wood or the wood product with the penflufen in an amount in a range of 4 to 200 g/m 3 .

15. Wood or a wood product that is resistant to fungal decay, the wood or wood product comprising a wood preservative composition, the wood preservative composition comprising:

a. a copper compound, wherein the copper compound is micronized and the copper compound is basic copper carbonate; and

b. penflufen;

in a copper:penflufen ratio in a range of 5:1 to 200:1, wherein the wood or the wood product contains the penflufen in an amount in a range of 4 to 200 g/m 3 , wherein the wood preservative composition comprises less than 5% by weight of an alkanolamine based on the total weight of the wood preservative composition.

16. The wood or wood product of claim 15 , wherein the wood preservative composition comprises less than 1% by weight of an alkanolamine based on the total weight of the wood preservative composition.

17. A wood product comprising the wood preservative composition of claim 1 .

18. A method for treating wood or a wood product comprising contacting the wood or wood product with the wood preservative composition of claim 1 .

19. The method of claim 18 , wherein the contacting comprises dipping, brushing, spraying, vacuum treatment, pressure treatment, or a combination thereof.

20. A wood product prepared by the method of claim 18 .

21. A method for preparing the wood preservative composition of claim 1 , the method comprising:

milling a slurry of the copper compound and an aqueous carrier with a grinding media; and

mixing the slurry of the copper compound with the penflufen in a copper:penflufen ratio in a range of 5:1 to 200:1 to prepare the wood preservative composition.

22. The method of claim 21 , wherein the milling is performed until the copper compound has a particle size in a range of 5 to 5000 nanometers.

Assignments (2)
SECURITY AGREEMENT Recorded Jun 20, 2022
From: KOPPERS DELAWARE, INC.; KOPPERS PERFORMANCE CHEMICALS INC.
To: PNC BANK, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
Reel/Frame 060390/0246 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 26, 2022
From: ZHANG, JUN; THAM, PETER; HORTON, JOHN
To: KOPPERS PERFORMANCE CHEMICALS INC.
Reel/Frame 059736/0415 →