IP Library Granted Patent US 11,986,258
Granted Patent B2
US 11,986,258 · App. 17/492,050 · Granted May 21, 2024

Depth limiter for robotically assisted arthroplasty

Inventor: Charles M. Lawrie (St. Louis, MO)
Assignee: Zimmer, Inc.
A61B34/30A61B17/1633A61B90/03A61B2090/034A61B2090/062
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Quick Facts
Patent No.
US 11,986,258
App. No.
17/492,050
Granted
May 21, 2024
Kind
B2
Abstract

A robotically controlled depth limiter for a reamer, the depth limiter including a cylindrical housing configured to encompass a portion of a driveshaft of a reamer. The cylindrical housing can define a bore extending therethrough. The depth limiter can include a depth stop engaging the cylindrical housing within the bore, and define an opening configured to receive the driveshaft of the reamer. The depth stop can be configured to receive a signal via processing circuitry of a robotic arm to operate the depth stop to limit distal translation of the driveshaft relative to the cylindrical housing to control a cutting depth of the reamer.

Claims (24)

1. A robotically controlled depth limiter for a reamer, the depth limiter comprising:

a cylindrical housing configured to encompass a portion of a driveshaft of a reamer, the cylindrical housing defining a bore extending therethrough; and

a depth stop engaging the cylindrical housing within the bore and defining an opening configured to receive the driveshaft of the reamer therethrough, the depth stop configured to receive a signal via processing circuitry of a robotic arm, to operate the depth stop to engage the driveshaft to limit distal translation of the driveshaft relative to the cylindrical housing and to control a cutting depth of the reamer.

2. The robotically controlled depth limiter of claim 1 , wherein the depth stop is configured such that engagement between a protrusion extending radially outward from the driveshaft and a proximal or a distal end of the depth stop limits distal translation of the driveshaft within the cylindrical housing to control the cutting depth of the reamer.

3. The robotically controlled depth limiter of claim 1 , wherein the cylindrical housing and the bore are comprised of a first portion and a second portion, the first portion and the second portion each defining a semi-cylindrical portion of the cylindrical housing.

4. The robotically controlled depth limiter of claim 3 , wherein the first portion and the second portion of the cylindrical housing are coupled with a hinge, the hinge extending axially along a longitudinal length of the first portion and the second portion.

5. The robotically controlled depth limiter of claim 1 , wherein the depth stop includes a first and a second disc slideably positioned within the bore of the cylindrical housing, the first disc and the second disc spaced laterally apart, wherein the first disc is configured to be positioned distally to a protrusion of the driveshaft and the second disc is configured to be positioned proximally to the protrusion of the driveshaft.

6. A robotic surgical system comprising:

a reamer including a driveshaft, the driveshaft including a protrusion extending radially outward from the driveshaft;

a depth limiter including:

a cylindrical housing configured to encompass a portion of the driveshaft of the reamer, the cylindrical housing defining a bore extending therethrough;

a depth stop engaging the cylindrical housing within the bore and defining an opening configured to receive the driveshaft of the reamer therethrough, the driveshaft configured to rotate via a motor and including a cutting head extending from a distal end of the driveshaft; and

a robotic arm including an end effector, the end effector including the reamer, the robotic arm including processing circuitry configured to operate the depth stop to engage the driveshaft to limit distal translation of the driveshaft relative to the cylindrical housing and to control a cutting depth of the cutting head.

7. The robotic surgical system of claim 6 , wherein the cylindrical housing and the bore are comprised of a first portion and a second portion, the first portion and the second portion each defining a semi-cylindrical portion of the cylindrical housing.

8. The robotic surgical system of claim 7 , wherein the first portion and the second portion of the cylindrical housing of the depth limiter are coupled with a hinge, the hinge extending axially along a longitudinal length of the first portion and the second portion.

9. The robotic surgical system of claim 6 , wherein the depth stop includes a first and a second disc slideably positioned within the bore of the cylindrical housing of the depth limiter, the first disc and the second disc spaced laterally apart, wherein the first disc is positioned distally to the protrusion of the driveshaft and the second disc is positioned proximally to the protrusion of the driveshaft.

10. The robotic surgical system of claim 6 , wherein the depth stop of the depth limiter is detachably coupled to the end effector of the robotic arm with a retainer extending radially outward from an outer surface of the cylindrical housing of the depth stop.

11. The robotic surgical system of claim 6 , wherein the depth stop of the depth limiter is manually translatable, proximally and distally, within the bore of the cylindrical housing to adjustably control the cutting depth of the cutting head of the reamer.

12. The robotic surgical system of claim 6 , wherein the depth stop of the depth limiter is electrically translatable proximally and distally, using the processing circuitry of the robotic arm, within the bore of the cylindrical housing to adjustably control the cutting depth of the cutting head of the reamer.

13. The robotic surgical system of claim 12 , further comprising a linear encoder, the linear encoder configured to monitor a position of the depth stop within the bore of the cylindrical housing and communicate the position of the depth stop to a user using the processing circuitry of the robotic arm.

14. The robotic surgical system of claim 6 , wherein the motor is an electric motor, wherein the motor is user-operable using the processing circuitry of the robotic arm.

15. The robotic surgical system of claim 6 , wherein the motor is a pneumatically-actuated motor, wherein the motor is user-operable using the processing circuitry of the robotic arm.

16. The robotic surgical system of claim 6 , wherein the robotic arm is configured to resist movement of the robotic arm from torque applied to the driveshaft of the reamer by the motor.

17. The robotic surgical system of claim 6 , wherein the robotic arm is configured to control the cutting depth of the cutting head of the reamer by using a camera affixed to the cutting head.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 14, 2021
From: LAWRIE, CHARLES M
To: ZIMMER, INC.
Reel/Frame 057794/0534 →
Continuity (2)
Provisional Application 63088713 · Oct 7, 2020
Related Publication 20220104901A1 · Apr 7, 2022
Cited By (2)
US 12,239,399 US 12,446,900