IP Library Granted Patent US 11,737,890
Granted Patent B2
US 11,737,890 · App. 17/495,524 · Granted Aug 29, 2023

Expanding orthopedic implant

Inventors: Joseph Matthew Jones (Madison, MS); John Lawrence Walker (Madison, MS)
Assignee: Zavation Medical Products, LLC
A61F2/447A61F2002/30266A61F2002/30387A61F2002/30398A61F2002/30433A61F2002/30579A61F2002/30772
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Quick Facts
Patent No.
US 11,737,890
App. No.
17/495,524
Granted
Aug 29, 2023
Kind
B2
Abstract

An expandable intervertebral implant having an upper body portion, a lower body portion opposite the upper body portion, a wedge member connecting the upper body portion to the lower body portion, a nose member having a tapered distal end and a proximal end opposite the distal end, and an actuator disposed between the nose member and the wedge member, for translation of the wedge member along a longitudinal axis of the implant. A pin connects to the actuator for positioning the nose member relative to the actuator. Translation of the wedge member along the longitudinal axis of the implant displaces the upper body portion and the lower body portion away from each other, thereby expanding the intervertebral implant.

Claims (29)

1. An expandable intervertebral implant comprising:

an upper body portion;

a lower body portion opposite the upper body portion;

a wedge member connecting the upper body portion to the lower body portion;

a nose member having a tapered distal end and a proximal end opposite the distal end, the nose member slidably connected to the upper body portion and the lower body portion;

an actuator disposed between the nose member and the wedge member for translation of the wedge member toward the nose member; the actuator at a distal end slidably connected the nose member and at a proximal end threadably connecting to the wedge member;

and

a pin connected to the actuator for positioning the nose member relative to the actuator;

wherein the wedge member extends along a longitudinal axis of the implant and the actuator is disposed laterally offset from the longitudinal axis, and

wherein translation of the wedge member along the longitudinal axis of the implant displaces the upper body portion and the lower body portion away from each other, thereby expanding the implant.

2. The implant of claim 1 , further comprising a bone graft window in at least one of the upper body portion and the lower body portion.

3. The implant of claim 1 , wherein at least one of the upper body portion and the lower body portion comprises a corrugated surface.

4. The implant of claim 1 , wherein the actuator is threadably connected to the wedge member such that rotating the actuator translates the wedge member toward the nose member.

5. The implant of claim 1 , wherein dovetails on the wedge member hold and slidably connect the upper body portion and the lower body portion to the wedge member.

6. The implant of claim 1 , wherein dovetail grooves on the nose member hold and slidably connect the upper body portion and the lower body portion to the nose member.

7. The implant of claim 1 , wherein a drive end of the actuator opposite the nose member is configured to connect with an insertion tool for insertion of the implant between vertebrae.

8. The implant of claim 1 , wherein a head of the actuator, opposite the wedge member, is located in the nose member.

9. The implant of claim 1 , wherein the actuator by turning advances the wedge member toward the nose member to expand the implant, and the actuator and the wedge member have respective male and female threads to thereby advance the wedge member when the actuator is turned.

10. The implant of claim 1 , wherein the pin maintains a position of the nose member relative to the actuator once the implant has been assembled, the pin being offset from a longitudinal axis of the wedge member.

11. The implant of claim 1 , wherein, on a posterior side of the implant, a pair of dovetail grooves in the nose member respectively hold and slidably connect the upper body portion and the lower body portion to the nose member.

12. The implant of claim 1 , wherein a through-hole in the wedge member comprises a passageway for an insertion tool to connect to and turn the actuator.

13. The implant of claim 1 , wherein the wedge member comprises a leading wedge, an intermediate wedge, and a trailing wedge connected together by a pair of rails, and the intermediate wedge comprises a pair of wedges with a gap in between.

14. The implant of claim 13 , wherein a posterior wedge of the pair of wedges is shorter in height than an anterior wedge of the pair of wedges, relative heights of the posterior wedge and the anterior wedge defining a lordotic angle tapering downward toward a posterior side of the implant.

15. The implant of claim 14 , wherein the anterior wedge has a) an upper half with a superior dovetail and b) a lower half with an inferior dovetail.

16. The implant of claim 15 , wherein the posterior wedge has a) an upper half with a superior dovetail and b) a lower half with an inferior dovetail.

17. The implant of claim 16 , wherein in a collapsed state, on a posterior side of the implant, an upper ramp extending downward from the upper body portion overlaps a lower ramp extending upward from the lower body portion, and an upper dovetail groove in the upper ramp on the posterior side engages the superior dovetail, and a lower dovetail groove in the lower ramp on the posterior side engages the inferior dovetail.

18. The implant of claim 1 , wherein, on an anterior side of the nose member, a dovetail groove comprises a slot to receive therein a head of the actuator.

19. The implant of claim 1 , wherein at least one of the upper body portion and the lower body portion has an asymmetric graft window with a larger opening near a first side of the implant extending along a length of the wedge member than near a second side of the implant opposite the first side.

20. The implant of claim 1 , wherein at least one of the upper body portion and the lower body portion has an asymmetric graft window with a larger opening near an anterior side of the implant than near a posterior side of the implant.

Assignments (2)
SECURITY INTEREST Recorded Jul 22, 2024
From: ZAVATION MEDICAL PRODUCTS, LLC
To: VARAGON CAPITAL PARTNERS AGENT, LLC, AS ADMINISTRATIVE AGENT
Reel/Frame 068045/0823 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 27, 2021
From: JONES, JOSEPH MATTHEW; WALKER, JOHN LAWRENCE
To: ZAVATION MEDICAL PRODUCTS, LLC
Reel/Frame 057938/0347 →
Continuity (2)
Continuation 17235587 · Apr 20, 2021
Related Publication 20220331122A1 · Oct 20, 2022