Step compensating carriage printer
Disclosed herein is a technique that enables a carriage printer to reduce precision in a media conveyor by improving mobility of the carriage. The carriage includes a mobile jetplate that adjusts the position of the printheads within the carriage. The mobile jetplate includes multiple motors that enable shifts in an axis matching the axis of the media. Operating the motors of the jetplate at different locations or at different intensities causes the jetplate to skew and achieve mobility of multiple axes. A set of sensors monitor media skew and shifts of the mobile jetplate are able to compensate for that skew. An additional set of motors shift the carriage to compensate for deformation of the beam that the carriage shuttles along.
1. A printer apparatus comprising:
a media conveyor that advances media through the printer apparatus and is configured to move a belt to a target position of media advancement;
a beam oriented perpendicularly to a direction of media movement of the media conveyor comprising a carriage shuttling path;
an accelerometer mounted to a carriage configured to detect deformation in the carriage shuttling path associated with heat expansion of the beam; and
the carriage mounted to the beam via a carriage frame, the carriage frame configured to shuttle along the beam via the carriage shuttling path, the carriage further including an inkjet mounted on a jetplate, wherein the jetplate is configured to reposition the inkjet relative to the carriage frame in both a cam rotational movement direction to the beam and parallel to the direction of media movement corresponding to deformation in the carriage shuttling path based on an indication of the accelerometer.
2. The printer apparatus of claim 1 , further comprising:
a first motion sensor mounted to the carriage and configured to precisely monitor an amount of movement of the jetplate.
3. The printer apparatus of claim 2 , wherein the jetplate is configured to adjust position in compensation for a positioning error of a media workpiece based on indications of the first motion sensor.
4. The printer apparatus of claim 2 , wherein the first motion sensor is any of:
rotary encoders;
optical sensors; or
accelerometers.
5. The printer apparatus of claim 1 , further comprising:
sensors mounted to the carriage configured to measure media skew in degrees from the direction of media movement.
6. The printer apparatus of claim 1 , further comprising:
at least two linear adjusters associated with repositioning of the jetplate and positioned on opposite sides of the jetplate.
7. The printer apparatus of claim 6 , wherein the at least two linear adjusters are any of:
a linear motor;
a lead screw; and
a piezo motor.
8. The printer apparatus of claim 6 , wherein the at least two linear adjusters are positioned offset from one another and operation of the at least two linear adjusters in tandem causes the jetplate to rotate.
9. A method of operating a printer apparatus comprising:
advancing, via conveyor motors, a media conveyor in a direction of media movement;
detecting, by an accelerometer mounted to a carriage, deformation in a carriage shuttling path associated with heat expansion of a beam that has a corresponding carriage positioning error associated with the deformation;
shuttling an ink carriage back and forth along a beam oriented perpendicularly to the direction of media movement of a media conveyor; and
repositioning an inkjet relative to an ink carriage frame of the ink carriage in both a cam rotational movement direction perpendicular to the beam and parallel to the direction of media movement via a jetplate adjustably mounted to the ink carriage frame, wherein the inkjet is mounted on the jetplate, and the repositioning corresponds to deformation in the carriage shuttling path based on an indication of the accelerometer.
10. The method of operating the printer apparatus of claim 9 , further comprising:
precisely monitoring an amount of movement of the jetplate via a first motion sensor mounted to the ink carriage.
11. The method of operating the printer apparatus of claim 10 , wherein the jetplate is configured to adjust position in compensation for a positioning error of a media workpiece based on indications of the first motion sensor.
12. The method of operating the printer apparatus of claim 9 , further comprising:
measuring media skew in degrees from the direction of media movement via sensors mounted to the ink carriage.
13. The method of operating the printer apparatus of claim 9 , further comprising:
rotating the jetplate via operation of at least two linear adjusters in tandem, wherein the at least two linear adjusters are positioned offset from one another and on opposite sides of the jetplate.
14. A system comprising:
a media conveyor;
an inkjet carriage configured to move laterally with respect to a media conveyor path, the inkjet carriage including an accelerometer configured to detect deformation in a carriage shuttling path associated with heat expansion of a beam that the inkjet carriage travels along; and
an inkjet mounted within the inkjet carriage and configured to adjust position within the inkjet carriage in both a cam rotational movement direction and a direction consistent with the media conveyor path, wherein adjustment of the inkjet is monitored by a second sensor included in the inkjet carriage, wherein adjustment of the inkjet corresponds to deformation in the carriage shuttling path based on an indication of the accelerometer.
15. The system of claim 14 , wherein the second sensor is any of:
rotary encoders;
optical sensors; or
accelerometers.
16. The system of claim 14 , further comprising:
sensors mounted to the inkjet carriage configured to measure media skew in degrees from the media conveyor path.
17. The system of claim 14 , wherein the inkjet includes a first color print head and a second color print head, and wherein adjustment of the first color print head is independent from adjustment of the second color print head.