IP Library Granted Patent US 12,063,007
Granted Patent B2
US 12,063,007 · App. 17/498,424 · Granted Aug 13, 2024

Electric tool, motor control method, and non-transitory storage medium

Inventors: Itaru Murui (Nara, JP); Kotaro Momoeda (Mie, JP); Shota Fujii (Osaka, JP)
Assignee: PANASONIC HOLDINGS CORPORATION
H02P6/08B25F5/00H02K7/145H02K11/33H02P6/24
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Quick Facts
Patent No.
US 12,063,007
App. No.
17/498,424
Granted
Aug 13, 2024
Kind
B2
Abstract

An electric tool includes: a motor; an attachment unit to receive a tip tool attached thereto; a drive control unit to control the motor; a number of revolutions detection unit; and a torque detection unit. The number of revolutions detection unit detects a number of revolutions of a first detection target shaft. The torque detection unit detects a load torque of a second detection target shaft. The drive control unit detects, based on the number of revolutions and load torque detected, an unstable behavior of at least one of the tip tool, the first detection target shaft, or the second detection target shaft and either decelerates, or stops running, the motor when detecting the unstable behavior.

Claims (22)

1. An electric tool comprising:

a motor;

an attachment unit configured to receive a tip tool attached thereto;

a transmission mechanism configured to transmit motive power of the motor to the attachment unit;

a drive control unit configured to control the motor;

a number of revolutions detection unit configured to detect a number of revolutions of a first detection target shaft arranged between the motor and the tip tool; and

a torque detection unit configured to detect a load torque of a second detection target shaft arranged between the motor and the tip tool,

the drive control unit being configured to detect, based on the number of revolutions detected by the number of revolutions detection unit and the load torque detected by the torque detection unit, an unstable behavior of at least one of the tip tool, the first detection target shaft, or the second detection target shaft and to either decelerate, or stop running, the motor when detecting the unstable behavior, and

the drive control unit being configured to detect the unstable behavior based on a degree of increase in the load torque and a degree of decrease in the number of revolutions.

2. The electric tool of claim 1 , wherein

the drive control unit is configured to detect the unstable behavior when finding the degree of increase in the load torque at an end of a first predetermined period with respect to the load torque at a beginning of the first predetermined period equal to or greater than an increase threshold value and finding the degree of decrease in the number of revolutions at an end of a second predetermined period with respect to the number of revolutions at a beginning of the second predetermined period equal to or greater than a decrease threshold value.

3. The electric tool of claim 2 , wherein the first predetermined period and the second predetermined period have the same length.

4. The electric tool of claim 2 , wherein

the drive control unit is configured to:

detect the unstable behavior when finding the load torque equal to or greater than a threshold value Th 3 before the first predetermined period passes since the motor has started running, and

detect the unstable behavior based on the degree of increase in the load torque and the degree of decrease in the number of revolutions after the first predetermined period has passed since the motor has started running.

5. The electric tool of claim 1 , wherein the drive control unit is configured to, in case of having detected the unstable behavior, decelerate, or stop running, the motor at a timing when a predetermined time period has passed since the drive control unit has detected the unstable behavior.

6. The electric tool of claim 1 , further comprising a current detection unit configured to detect a drive current flowing through the motor, wherein

the motor is a brushless motor,

the number of revolutions detection unit is configured to calculate the number of revolutions based on an excitation current value to be calculated based on a value of the drive current, and

the torque detection unit is configured to calculate the load torque based on a torque current value to be calculated based on the value of the drive current.

7. The electric tool of claim 1 , wherein the drive control unit is configured to postpone starting performing processing of detecting the unstable behavior until the motor starts running.

Assignments (3)
NUNC PRO TUNC ASSIGNMENT Recorded Aug 6, 2026
From: PANASONIC HOLDINGS CORPORATION
To: NEXRA FIELD WORKS CO., LTD.
Reel/Frame 075549/0031 →
CHANGE OF NAME Recorded May 9, 2022
From: PANASONIC CORPORATION
To: PANASONIC HOLDINGS CORPORATION
Reel/Frame 059909/0607 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 13, 2022
From: MURUI, ITARU; MOMOEDA, KOTARO; FUJII, SHOTA
To: PANASONIC CORPORATION
Reel/Frame 058652/0630 →
Priority Claims (1)
JP 2020-172202 · Oct 12, 2020 · national
Continuity (1)
Related Publication 20220115969A1 · Apr 14, 2022