IP Library Granted Patent US 11,459,954
Granted Patent B2
US 11,459,954 · App. 17/498,916 · Granted Oct 4, 2022

Turbine engine exhaust duct system and methods for noise dampening and attenuation

Inventors: Tony Yeung (Houston, TX); Ricardo Rodriguez-Ramon (Houston, TX); Heber Martinez-Barron (Houston, TX)
Assignee: BJ Energy Solutions, LLC
F02C7/24F01D25/30F02C6/00F05D2220/32F05D2220/70F05D2260/4031
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Quick Facts
Patent No.
US 11,459,954
App. No.
17/498,916
Filed
Oct 12, 2021
Granted
Oct 4, 2022
Kind
B2
Examiner
GOYAL, ARUN
Art Unit
3741
USPC
60/725
Abstract

A mobile fracking system and methods may include a gas turbine housed at least partially inside a trailer and an exhaust attenuation system configured to receive exhaust gas from the gas turbine. The exhaust attenuation system may include a lower elongated plenum configured to receive exhaust gas from the gas turbine and an upper noise attenuation system that is movably connected relative to a distal end of the lower elongated plenum.

Claims (63)

1. A mobile fracking system comprising:

a trailer;

a gas turbine engine connected to the trailer; and

an exhaust attenuation assembly configured to receive exhaust gas from the gas turbine engine, the exhaust attenuation assembly connected to a portion of the trailer, the exhaust attenuation assembly comprising:

a first elongated plenum having a proximal end and a distal end, the first elongated plenum extending a first distance between the proximal end and the distal end and defining an inlet adjacent the proximal end positioned to receive exhaust gas from the gas turbine engine; and

a noise attenuation system movably connected relative to the distal end of first the elongated plenum, the noise attenuation system comprising:

a first silencer hood hingedly connected to a first side of the distal end of the first elongated plenum to pivot relative to the first elongated plenum; and

a second silencer hood hingedly connected to a second side of the distal end of the first elongated plenum to pivot relative to the first elongated plenum;

one or more of the first silencer hood or the second silencer hood comprising:

a surface defining a panel having a first side edge and a second side edge, the first side edge and the second side edge being opposite one another;

a first side panel connected to the second side edge; and

a second side panel connected to the first side edge,

the first silencer hood and the second silencer hood being positioned and movable such that:

in a first position, the panel, the first side panel and the second side panel of the one or more of the first silencer hood or the second silencer hood pivot to form a second elongated plenum at the distal end of the first elongated plenum positioned to receive the exhaust gas from the first elongated plenum, and

a second position, the panel, the first side panel and the second side panel of the one or more of the first silencer hood or the second silencer hood pivot to close to a stowed position for transport.

2. The mobile fracking system of claim 1 , wherein the surface is substantially perpendicular with respect to the first side panel and the second side panel.

3. The mobile fracking system of claim 1 , wherein:

the first silencer hood comprises the panel, the first side panel, and the second side panel;

the second silencer hood comprises another panel, a third side panel, and a fourth side panel; and

in the first position, the pane and the another panel are in parallel opposition relative to one another, and the panel, the another panel, and two or more of the first side panel, the second side panel, the third side panel, or the fourth side panel form the second elongated plenum.

4. The mobile fracking system of claim 3 , wherein in the second position, the panel and the another panel at least partially overlap one another in the stowed position proximate the distal end of the first elongated plenum.

5. The mobile fracking system of claim 1 , wherein the first silencer hood and the second silencer hood are positioned to be moved between the first position and the second position independently from one another.

6. The mobile fracking system of claim 1 , further comprising;

a first actuator connected to the first silencer hood at a first anchor point and the first elongated plenum, the first actuator being positioned to move the first silencer hood between the first position and the second position; and

a second actuator connected to the second silencer hood at a second anchor point and the first elongated plenum, the second actuator being positioned to move the second silencer hood between the first position and the second position.

7. The mobile fracking system of claim 6 , wherein one or more of the first actuator or the second actuator comprises one or more of a linear actuator or a rotary actuator, the one or more of the linear actuator or the rotary actuator being one or more of electrically actuated, pneumatically actuated, or hydraulically actuated.

8. The mobile fracking system of claim 7 , wherein the one or more of the linear actuator or rotary actuator comprises one or more of a cylinder, a motor, or a winch.

9. The mobile fracking system of claim 7 , further comprising:

one or more of a first wire, a first cable, or a first rod connecting the first actuator to the first silencer hood; and

one or more of a second wire, a second cable, or a second rod connecting the second actuator to the second silencer hood.

10. The mobile fracking system of claim 1 , further comprising one or more sensors associated with the noise attenuation system and configured to generate one or more signals indicative of a position of one or more of the first silencer hood or the second silencer hood.

11. The mobile fracking system of claim 10 , further comprising a control system configured to receive the one or more signals from the one or more sensors and control operation of the noise attenuation system.

12. The mobile fracking system of claim 10 , further comprising a control system configured to receive the one or more signals from the one or more sensors and prohibit operation of the gas turbine engine when the one or more signals is indicative of one or more of the first silencer hood or the second silencer hood being in the second position.

13. An exhaust attenuation assembly to receive exhaust gas from a gas turbine engine, exhaust attenuation assembly comprising:

a first elongated plenum having a proximal end and a distal end, the first elongated plenum extending a first distance between the proximal end and the distal end and defining an inlet adjacent the proximal end positioned to receive exhaust gas from a gas turbine engine; and

a noise attenuation system movably connected relative to the distal end of first the elongated plenum, the noise attenuation system comprising:

a first silencer hood hingedly connected to a first side of the distal end of the first elongated plenum to pivot relative to the first elongated plenum; and

a second silencer hood hingedly connected to a second side of the distal end of the first elongated plenum to pivot relative to the first elongated plenum,

one or more of the first silencer hood or the second silencer hood comprising:

a surface defining a panel having a first side edge and a second side edge, the first side edge and the second side edge being opposite one another;

a first side panel connected to the second side edge; and

a second side panel connected to the first side edge,

the first silencer hood and the second silencer hood being positioned and movable such that:

in a first position, the panel, the first side panel and the second side panel of the one or more of the first silencer hood or the second silencer hood pivot to form a second elongated plenum at the distal end of the first elongated plenum positioned to receive the exhaust gas from the first elongated plenum, and

in a second position, the panel, the first side panel and the second side panel of the one or more of the first silencer hood or the second silencer hood pivot to a stowed position for transport.

14. The exhaust attenuation assembly of claim 13 , wherein the surface is substantially perpendicular with respect to the first side panel and the second side panel.

15. The exhaust attenuation assembly of claim 13 , wherein:

the first silencer hood comprises the panel, the first side panel, and the second side panel;

the second silencer hood comprises another panel, a third side panel, and a fourth side panel; and

in the first position, the pane and the another panel are in parallel opposition relative to one another, and the panel, the another panel, and two or more of the first side panel, the second side panel, the third side panel, or the fourth side panel form the second elongated plenum.

16. The exhaust attenuation assembly of claim 15 , wherein in the second position, the pane and the another panel at least partially overlap one another in the stowed position proximate the distal end of the first elongated plenum.

17. The exhaust attenuation assembly of claim 13 , wherein the first silencer hood and the second silencer hood are positioned to be moved between the first position and the second position independently from one another.

18. The exhaust attenuation assembly of claim 13 , further comprising:

a first actuator connected to the first silencer hood at a first anchor point and the first elongated plenum, the first actuator being positioned to move the first silencer hood between the first position and the second position; and

a second actuator connected to the second silencer hood at a second anchor point and the first elongated plenum, the second actuator being positioned to move the second silencer hood between the first position and the second position.

19. The exhaust attenuation assembly of claim 18 , wherein one or more of the first actuator or the second actuator comprises one or more of a linear actuator or a rotary actuator, the one or more of the linear actuator or the rotary actuator being one or more of electrically actuated, pneumatically actuated, or hydraulically actuated.

20. The exhaust attenuation assembly of claim 19 , wherein the one or more of the linear actuator or rotary actuator comprises one or more of a cylinder, a motor, or a winch.

21. The mobile fracking system of claim 19 , further comprising:

one or more of a first wire, a first cable, or a first rod connecting the first actuator to the first silencer hood; and

one or more of a second wire, a second cable, or a second rod connecting the second actuator to the second silencer hood.

22. The exhaust attenuation assembly of claim 13 , further comprising one or more sensors associated with the noise attenuation system and configured to generate one or more signals indicative of a position of one or more of the first silencer hood or the second silencer hood.

23. The exhaust attenuation assembly of claim 22 , further comprising a control system configured to receive the one or more signals from the one or more sensors and control operation of the noise attenuation system.

24. The exhaust attenuation assembly of claim 22 , further comprising a control system configured to receive the one or more signals from the one or more sensors and prohibit operation of the gas turbine engine when the one or more signals is indicative of one or more of the first silencer hood or the second silencer hood being in the second position.

Assignments (5)
SECURITY INTEREST Recorded Sep 17, 2024
From: BJ ENERGY SOLUTIONS. LLC
To: ECLIPSE BUSINESS CAPITAL LLC. AS AGENT
Reel/Frame 068970/0125 →
SECURITY INTEREST Recorded Dec 13, 2022
From: BJ ENERGY SOLUTIONS, LLC
To: ECLIPSE BUSINESS CAPITAL LLC
Reel/Frame 062116/0333 →
SECURITY INTEREST Recorded Jan 27, 2022
From: BJ ENERGY SOLUTIONS, LLC
To: BAIWIN FINANCING, LLC
Reel/Frame 058888/0289 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 12, 2021
From: YEUNG, TONY; RODRIGUEZ-RAMON, RICARDO; MARTINEZ-BARRON, HEBER
To: BJ SERVICES, LLC
Reel/Frame 057761/0728 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 12, 2021
From: BJ SERVICES, LLC
To: BJ ENERGY SOLUTIONS, LLC
Reel/Frame 057761/0797 →
Cited By (8)
US 12,305,550 US 12,338,772 US 12,345,172 US 12,497,879 US 12,510,028 US 12,510,070 US 12,516,632 US 12,709,997