Suspension system with comfort valves between cross-over hydraulic circuits
A suspension system including four dampers where each damper includes compression and rebound chambers. The suspension system has four hydraulic circuits, each including a cross-over hydraulic line that extends between dampers located at opposite corners of the vehicle (i.e., between the front left and back right dampers or between the front right and back left dampers). The suspension system further includes four electromechanical comfort valves that open and close four bridge hydraulic lines that extend between the cross-over hydraulic lines at each corner of the vehicle. Each cross-over hydraulic line is connected to a manifold assembly by a corresponding manifold hydraulic line. The manifold assembly includes four manifold valves that are connected to a pump assembly and two manifold comfort valves. All six comfort valves are electromechanical valves that can be actuated to control the roll and pitch of the vehicle during cornering, braking, and acceleration.
1. A suspension system, comprising:
a front left damper including a first compression chamber and a first rebound chamber;
a front right damper including a second compression chamber and a second rebound chamber;
a back left damper including a third compression chamber and a third rebound chamber;
a back right damper including a fourth compression chamber and a fourth rebound chamber;
a first hydraulic circuit including a first cross-over hydraulic line that extends between and fluidly connects said first compression chamber of said front left damper and said fourth rebound chamber of said back right damper;
a second hydraulic circuit including a second cross-over hydraulic line that extends between and fluidly connects said second compression chamber of said front right damper and said third rebound chamber of said back left damper;
a third hydraulic circuit including a third cross-over hydraulic line that extends between and fluidly connects said first rebound chamber of said front left damper and said fourth compression chamber of said back right damper;
a fourth hydraulic circuit including a fourth cross-over hydraulic line that extends between and fluidly connects said second rebound chamber of said front right damper and said third compression chamber of said back left damper;
a first comfort valve positioned to open and close a front left bridge hydraulic line that extends between and is connected to said first cross-over hydraulic line and said third cross-over hydraulic line;
a second comfort valve positioned to open and close a front right bridge hydraulic line that extends between and is connected to said second cross-over hydraulic line and said fourth cross-over hydraulic line;
a third comfort valve positioned to open and close a back left bridge hydraulic line that extends between and is connected to said second cross-over hydraulic line and said fourth cross-over hydraulic line;
a fourth comfort valve positioned to open and close a back right bridge hydraulic line that extends between and is connected to said first cross-over hydraulic line and said third cross-over hydraulic line,
each of said comfort valves being electromechanical valves that control fluid flow between said first and third hydraulic circuits and between said second and fourth hydraulic circuits; and
a manifold assembly with first and second manifold valves that are arranged in fluid communication with a pump assembly and first and second manifold comfort valves that are arranged in fluid communication with said first and second manifold valves by first and second manifold conduits,
wherein said first hydraulic circuit includes a first manifold hydraulic line that extends between and fluidly connects said first cross-over hydraulic line and said first manifold conduit and said second hydraulic circuit includes a second manifold hydraulic line that extends between and fluidly connects said second cross-over hydraulic line and said second manifold conduit,
wherein said suspension system further includes a first fluid passageway that extends between and fluidly connects said first manifold comfort valve and said fourth cross-over hydraulic line and a second fluid passageway that extends between and fluidly connects said second manifold comfort valve and said third cross-over hydraulic line.
2. The suspension system as set forth in claim 1 , wherein said manifold assembly further includes first and second piston bores that slidingly receive first and second floating pistons that divide said first and second piston bores into multiple piston chambers.
3. A suspension system, comprising:
a front left damper including a first compression chamber and a first rebound chamber;
a front right damper including a second compression chamber and a second rebound chamber;
a back left damper including a third compression chamber and a third rebound chamber;
a back right damper including a fourth compression chamber and a fourth rebound chamber;
a first hydraulic circuit including a first cross-over hydraulic line that extends between and fluidly connects said first compression chamber of said front left damper and said fourth rebound chamber of said back right damper;
a second hydraulic circuit including a second cross-over hydraulic line that extends between and fluidly connects said second compression chamber of said front right damper and said third rebound chamber of said back left damper;
a third hydraulic circuit including a third cross-over hydraulic line that extends between and fluidly connects said first rebound chamber of said front left damper and said fourth compression chamber of said back right damper;
a fourth hydraulic circuit including a fourth cross-over hydraulic line that extends between and fluidly connects said second rebound chamber of said front right damper and said third compression chamber of said back left damper;
a first comfort valve positioned to open and close a front left bridge hydraulic line that extends between and is connected to said first cross-over hydraulic line and said third cross-over hydraulic line;
a second comfort valve positioned to open and close a front right bridge hydraulic line that extends between and is connected to said second cross-over hydraulic line and said fourth cross-over hydraulic line;
a third comfort valve positioned to open and close a back left bridge hydraulic line that extends between and is connected to said second cross-over hydraulic line and said fourth cross-over hydraulic line;
a fourth comfort valve positioned to open and close a back right bridge hydraulic line that extends between and is connected to said first cross-over hydraulic line and said third cross-over hydraulic line; and
each of said comfort valves being electromechanical valves that control fluid flow between said first and third hydraulic circuits and between said second and fourth hydraulic circuits,
the suspension system, further comprising a manifold assembly with first and second manifold valves that are arranged in fluid communication with a pump assembly and first and second manifold comfort valves that are arranged in fluid communication with said first and second manifold valves by first and second manifold conduits,
wherein said first and second manifold valves and said first and second manifold comfort valves are electromechanical valves,
wherein said first hydraulic circuit includes a first manifold hydraulic line that extends between and fluidly connects said first cross-over hydraulic line and said first manifold conduit and said second hydraulic circuit includes a second manifold hydraulic line that extends between and fluidly connects said second cross-over hydraulic line and said second manifold conduit,
wherein said manifold assembly further includes first and second piston bores that slidingly receive first and second floating pistons that divide said first and second piston bores into multiple piston chambers,
wherein said manifold assembly further includes third and fourth manifold valves that are arranged in fluid communication with said pump assembly, a third manifold conduit that extends between and fluidly connects said third manifold valve and said first and second piston bores of said manifold assembly, and a fourth manifold conduit that extends between and fluidly connects said fourth manifold valve and said first and second piston bores of said manifold assembly, said third and fourth manifold valves being electromechanical valves.
4. The suspension system as set forth in claim 3 , wherein said manifold assembly further includes a fifth manifold conduit that extends between and fluidly connects said first manifold comfort valve and said first piston bore and a sixth manifold conduit that extends between and fluidly connects said second manifold comfort valve and said second piston bore.
5. The suspension system as set forth in claim 4 , wherein said third hydraulic circuit includes a third manifold hydraulic line that extends between and fluidly connects said third cross-over hydraulic line and said sixth manifold conduit and said fourth hydraulic circuit includes a fourth manifold hydraulic line that extends between and fluidly connects said fourth cross-over hydraulic line and said fifth manifold conduit.
6. The suspension system as set forth in claim 5 , wherein said first piston bore, said first floating piston, said first manifold valve, said third manifold valve, said first manifold conduit, and said fifth manifold conduit are arranged in a front right sub- assembly, wherein said second piston bore, said second floating piston, said second manifold valve, said fourth manifold valve, said second manifold conduit, and said sixth manifold conduit are arranged in a front left sub-assembly, and wherein said front right and front left sub-assemblies are positioned laterally between said front right and front left dampers.
7. The suspension system as set forth in claim 6 , wherein said third and fourth manifold conduits extend laterally between said front right and front left sub- assemblies to connect said first and second piston bores of said manifold assembly.
8. The suspension system as set forth in claim 5 , wherein said fourth manifold valve is positioned between said first and second piston bores and is connected in fluid communication with said third manifold valve via said third manifold conduit such that said third and fourth manifold valves are arranged in series with each other.
9. A manifold assembly for regulating hydraulic pressure within a suspension system, comprising:
a first manifold valve that is arranged in fluid communication with a pump hydraulic line;
a second manifold valves that is arranged in fluid communication with a pump hydraulic line;
a third manifold valve that is arranged in fluid communication with a pump hydraulic line;
a fourth manifold valves that is arranged in fluid communication with a pump hydraulic line;
a first piston bore that slidingly receives a first floating piston that divides said first piston bore into a first piston chamber that is arranged in fluid communication with said first manifold valve and a first manifold comfort valve via a first manifold conduit, a second piston chamber that is arranged in fluid communication with said third manifold valve via a third manifold conduit, a third piston chamber that is arranged in fluid communication with said fourth manifold valve via a fourth manifold conduit, and a fourth piston chamber that is arranged in fluid communication with said first manifold comfort valve via a fifth manifold conduit; and
a second piston bore that slidingly receives a second floating piston that divides said second piston bore into a fifth piston chamber that is arranged in fluid communication with said second manifold valve and a second manifold comfort valve via a second manifold conduit, a sixth piston chamber that is arranged in fluid communication with said third manifold valve and said second piston chamber via said third manifold conduit, a seventh piston chamber that is arranged in fluid communication with said fourth manifold valve and said third piston chamber via said fourth manifold conduit, and an eight piston chamber that is arranged in fluid communication with said second manifold comfort valve via a sixth manifold conduit,
wherein said first, second, third, and fourth manifold valves and said first and second manifold comfort valves are electromechanical valves.
10. The manifold assembly as set forth in claim 9 , wherein said first piston bore, said first floating piston, said first manifold valve, said third manifold valve, said first manifold conduit, and said fifth manifold conduit are arranged in a front right sub- assembly and wherein said second piston bore, said second floating piston, said second manifold valve, said fourth manifold valve, said second manifold conduit, and said sixth manifold conduit are arranged in a front left sub-assembly.
11. The manifold assembly as set forth in claim 10 , wherein said third manifold conduit extends laterally between said front right and front left sub-assemblies to connect said second and sixth piston chambers and said fourth manifold conduit extends laterally between said front right and front left sub-assemblies to connect said third and seventh piston chambers.
12. The manifold assembly as set forth in claim 9 , wherein said fourth manifold valve is positioned between said first and second piston bores and is connected in fluid communication with said third manifold valve via said third manifold conduit such that said third and fourth manifold valves are arranged in series with each other.
13. The manifold assembly as set forth in claim 9 , wherein said first manifold conduit is configured to be connected to a first hydraulic circuit of the suspension system via a first manifold hydraulic line, said second manifold conduit is configured to be connected to a second hydraulic circuit of the suspension system via a second manifold hydraulic line, said sixth manifold conduit is configured to be connected to a third hydraulic circuit of the suspension system via a third manifold hydraulic line, and said fifth manifold conduit is configured to be connected to a fourth hydraulic circuit of the suspension system via a fourth manifold hydraulic line.
14. The manifold assembly as set forth in claim 9 , further comprising:
a first manifold accumulator that is arranged in fluid communication with said third manifold conduit; and
a second manifold accumulator that is arranged in fluid communication with said fourth manifold conduit.