IP Library Granted Patent US 11,973,366
Granted Patent B2
US 11,973,366 · App. 17/505,251 · Granted Apr 30, 2024

Battery booster

Inventors: Patrick J. Clarke (St. Charles, IL); Brian F. Butler (Chicago, IL); Xiao Ping Chen (Buffalo Grove, IL); Barry O'Dell (Fort Worth, TX); Ronald Walkup (Palatine, IL); John S. Whiting (Hampshire, IL)
Assignee: Schumacher Electric Corporation
H02J7/345B60R16/033H01M10/44H02J7/00308H02J7/0034H02J7/00714H02J2207/50
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Quick Facts
Patent No.
US 11,973,366
App. No.
17/505,251
Granted
Apr 30, 2024
Kind
B2
Abstract

Describes is a battery booster for jumpstarting a vehicle having an external battery. The battery booster comprising a set of electrical conductors, a power supply configured to supply a starting current to jump start the vehicle via the set of electrical conductors, a boost switch positioned in-line between the power supply and a set of battery clamps on one of the set of electrical conductors; and at least one processor configured to output a control signal to close the boost switch as a function of one or more parameters of the power supply, the external battery, or the vehicle. The set of electrical conductors are configured to couple with the external battery or with an engine that is electrically coupled with the external battery via the set of battery clamps. The set of electrical conductors comprises a positive electrical conductor and a negative electrical conductor. The power supply comprises a plurality of lithium battery cells arranged to form a lithium battery having a positive terminal and a negative terminal.

Claims (28)

1. A battery booster for jumpstarting a vehicle having an external battery, the battery booster comprising:

a set of electrical conductors configured to couple with the external battery or with an engine that is electrically coupled with the external battery via a set of battery clamps,

wherein the set of electrical conductors comprises a positive electrical conductor and a negative electrical conductor;

a power supply configured to supply a starting current to jump start the vehicle via the set of electrical conductors,

wherein the power supply comprises a plurality of lithium battery cells arranged to form a lithium battery having a positive terminal and a negative terminal;

a boost switch positioned in-line between the power supply and the set of battery clamps on one of the set of electrical conductors; and

at least one processor configured to output a control signal to close the boost switch as a function of one or more parameters of the power supply, the external battery, or the vehicle.

2. The battery booster of claim 1 , further comprising a relay control circuit configured to control the boost switch,

wherein the boost switch is a mechanical relay having a switch controlled by a solenoid, the solenoid having a first lead and a second lead, and

wherein the relay control circuit comprises a transistor configured to actuate the solenoid via the positive terminal and the negative terminal.

3. The battery booster of claim 2 , wherein the solenoid is connected to the positive terminal via the first lead, and the transistor comprises an emitter connected to the negative terminal, a base configure to receive the control signal, and a collector coupled to the solenoid via the second lead.

4. The battery booster of claim 3 , wherein, in response to the control signal, the transistor electrically connects the negative terminal with the second lead, thereby actuating the solenoid and closing the switch.

5. The battery booster of claim 4 , further comprising a reverse polarity protection circuit configured to disable the transistor when the set of battery clamps are connected to the vehicle in a reverse polarity configuration.

6. The battery booster of claim 5 , wherein the reverse polarity protection circuit comprises a second transistor configured to connect the base of the transistor to the negative terminal.

7. The battery booster of claim 6 , further comprising an over-voltage protection circuit configured to disable the transistor when a voltage of the power supply exceeds a preset voltage level.

8. The battery booster of claim 7 , wherein the over-voltage protection circuit comprises a zener diode and a third transistor configured to connect the base of the transistor to the negative terminal.

9. The battery booster of claim 1 , wherein the power supply comprises an internal heater to heat the power supply or a portion thereof.

10. The battery booster of claim 9 , wherein the internal heater is a positive temperature coefficient (PTC) heater.

11. The battery booster of claim 10 , wherein the PTC heater is positioned between two of said plurality of lithium battery cells.

12. The battery booster of claim 3 , wherein the PTC heater is powered by the lithium battery.

13. The battery booster of claim 1 , wherein the lithium battery is a removable battery.

14. The battery booster of claim 13 , wherein the removable battery is a power tool battery and the battery booster is configured to authenticate the power tool battery.

15. The battery booster of claim 1 , wherein the power supply further comprises a supercapacitor bank that is coupled in parallel with the lithium battery.

16. The battery booster of claim 15 , wherein the battery booster is configured to charge the supercapacitor bank to a charge voltage that is greater than a rated voltage of the supercapacitor bank.

17. The battery booster of claim 16 , wherein the battery booster is configured maintain the supercapacitor bank at the charge voltage for a predetermined amount of time before discharging the supercapacitor bank until a measure voltage of the supercapacitor bank is less than or equal to the rated voltage.

18. The battery booster of claim 17 , wherein the supercapacitor bank is configured to discharge into the lithium battery.

19. The battery booster of claim 1 , further comprising a DC output configure to supply power to a portable electronic device, wherein the least one processor is configured to disable the DC output when a current draw at the DC output is greater than a first predetermined current.

20. The battery booster of claim 19 , wherein the least one processor is further configured to disable the DC output when the current draw at the DC output is not greater than a second predetermined current after a predetermined amount of time.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 5, 2022
From: CLARKE, PATRICK J.; BUTLER, BRIAN F.; CHEN, XIAO PING; O'DELL, BARRY; WALKUP, RONALD; WHITING, JOHN S.
To: SCHUMACHER ELECTRIC CORP.
Reel/Frame 059502/0423 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 5, 2022
From: CLARKE, PATRICK J.; BUTLER, BRIAN F.; CHEN, XIAO PING; O'DELL, BARRY; WALKUP, RONALD; WHITING, JOHN S.
To: SCHUMACHER ELECTRIC CORP.
Reel/Frame 059502/0594 →
Continuity (4)
Provisional Application 63145855 · Feb 4, 2021
Provisional Application 63126637 · Dec 17, 2020
Provisional Application 63094209 · Oct 20, 2020
Related Publication 20220123581A1 · Apr 21, 2022
Cited By (2)
US 12,512,692 US 12,700,741