IP Library Granted Patent US 11,710,854
Granted Patent B2
US 11,710,854 · App. 17/509,813 · Granted Jul 25, 2023

Functional epoxides in catalyst-based electrolyte compositions for Li-ion batteries

Inventors: Liwen Ji (Irvine, CA); Benjamin Yong Park (Irvine, CA)
Assignee: Enevate Corporation
H01M10/0567H01M4/134H01M10/0525H01M2300/0025
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Quick Facts
Patent No.
US 11,710,854
App. No.
17/509,813
Granted
Jul 25, 2023
Kind
B2
Abstract

Electrolyte additives for energy storage devices comprising functional epoxides compounds are disclosed. Catalysts may be combined with the functional epoxides to create bi-component electrolyte additive systems, which can be utilized as additives to an electrolyte composition. The energy storage device may comprise a first electrode and a second electrode, wherein at least one of the first electrode and the second electrode is a Si-based electrode, a separator between the first electrode and the second electrode, and an electrolyte composition.

Claims (17)

1. A method of forming an energy storage device, the method comprising:

forming an energy storage device comprising a cathode, an electrolyte composition, and an anode;

wherein said electrolyte composition comprises an additive compound;

said additive compound comprising at least one functional epoxide compound;

wherein said one or both of said cathode and said anode is formed using, at least, the following steps:

an electrode material is mixed to create a slurry;

said electrolyte composition is added to said slurry;

said slurry is coated on metal foil; and

the coated metal foil is dried; and

wherein the additive compound is a bi-component electrolyte additive comprising the functional epoxide compound and a catalyst; wherein the catalyst comprises a metal triflate having the structure of M(OTf)n; where M is a metal;

OTf is the triflate moiety CF 3 SO 3 ; and n=1-4; and wherein M=Li, Na, K, Ag, Mg, Ca, Ba, Zn, Cu, Ga, Bi, Y, La, Ce, Pr, Nd, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb, or Lu; and

wherein the functional epoxide compound comprises one or more of 2,2-Bis(trifluoromethyl)oxirane (BFMO); 3,3-Bis(trifluoromethyl)-2-fluoro-2-(pentafluoroethyl)oxirane (BFFPEO); 2-(Trifluoromethyl)oxirane (TFMO); Oxirane (CAS: 75-21-8); 2,2-difluoro-3,3-bis(trifluoromethyl)oxirane (CAS: 707-13-1); 2-(Difluoromethyl)oxirane (CAS: 503-10-6); (R)-2-(Difluoromethyl)oxirane (CAS Number: 1980793-48-3); trans-2-Fluoro-3-(trifluoromethyl)oxirane (CAS Number: 2149591-04-6); cis-2-Fluoro-3-(trifluoromethyl)oxirane (CAS Number: 2149589-54-6); 2,2-difluoro-3-(fluoromethyl)-3-(trifluoromethyl)oxirane; 2-fluoro-2,3,3-tris(trifluoromethyl)oxirane; Hexafluoropropylene oxide (CAS: 428-59-1); trans-2,3-Bis(trifluoromethyl)oxirane (CAS Number: 71742-64-8); cis-2,3-Bis(trifluoromethyl)oxirane (CAS Number: 71742-63-7); 2-(2,2,2-Trifluoroethyl)oxirane (CAS: 407-12-5); 2-[2,3,3,3-Tetrafluoro-2-(trifluoromethyl)propyl]oxirane (CAS Number: 74328-57-7); 2-(1H,1H-Nonafluoropentyl)oxirane (CAS: 81190-28-5); [2,2-Bis(trifluoromethyl)-1H,1H-heptafluoropentyl]oxirane (CAS Number: 119285-89-1); 2-Pentafluoroethyl-2,3-bis-trifluoromethyl-oxirane (CAS: 289626-39-7); 3,3-Bis(trifluoromethyl)-2-fluoro-2-(pentafluoroethyl)oxirane (CAS: 788-67-0); (Heptafluoropropyl)trifluorooxirane (CAS Number: 74942-19-1); (Nonafluorobutyl)trifluorooxirane (CAS Number: 72804-48-9); (Perfluorohexyl)trifluorooxirane (CAS: 87375-53-9); (4H-Octafluorobutyl)trifluorooxirane (CAS: 50838-66-9); 2,3-Difluoro-2-(nonafluorobutyl)oxirane (CAS: 1350637-06-7); 2,3-Difluoro-2-(perfluorohexyl)oxirane (CAS Number: 1350637-14-7); (6H-Perfluorohexyl)trifluorooxirane (CAS Number: 742-84-7); [2,3,3,4,4,4-Hexafluoro-2-(trifluoromethyl)butyl]oxirane (CAS Number: 239463-94-6); 2-(1H,1H-Perfluoroheptyl)oxirane (CAS: 38565-52-5); 2-Methyl-3-(trifluoromethyl)oxirane (CAS Number: 406-30-4); 2-Methyl-2-(trifluoromethyl)oxirane (CAS Number: 374-11-8); 2-(4,4,5,5-Tetrafluoro-2-oxapentyl)oxirane (CAS: 19932-26-4); 2-(1,1,2,2-Tetrafluoroethoxymethyl)oxirane (CAS: 85567-21-1); 2-(2,2,3,3,3-Pentafluoropropoxymethyl)oxirane (CAS: 706-89-8); 2-(4,4,5,5,6,6,7,7-Octafluoro-2-oxaheptyl)oxirane (CAS: 19932-27-5); 2-[(1H,1H-Heptafluorobutoxy)methyl]oxirane (CAS: 648-43-1); 2-(4,4,5,5,6,6,7,7,8,8,9,9-Dodecafluoro-2-oxanonyl)oxirane (CAS: 799-34-8); [2,3,3,3-Tetrafluoro-2-(trifluoromethoxy)propyl]oxirane (CAS Number: 243139-60-8); 2-[(1,1,2,3,3,3-Hexafluoropropoxy)methyl]oxirane (CAS Number: 122502-53-8); 2-(1,1,1,3,3,3-Hexafluoropropoxymethyl)oxirane (CAS Number: 1243621-18-2); 2-(2,2,3,4,4,4-Hexafluorobutoxymethyl)oxirane (CAS: 93858-69-6); [2,3,3,3-Tetrafluoro-2-(heptafluoropropoxy)propyl]oxirane (CAS: 243128-42-9); 2-(1H,1H-Perfluorohexoxymethyl)oxirane (CAS Number: 140369-64-8); 2-(3,3,4,4,5,5,6,6-Octafluorohexoxymethyl)oxirane (CAS Number: 384828-82-4); 2-(4,4,5,5,5-Pentafluoropentoxymethyl)oxirane (CAS Number: 1426060-96-9); 2-[(2,4-Difluorophenoxy)methyl]oxirane (CAS Number: 169286-61-7); (2R)-(−)-2-(4-Fluorophenyl)oxirane (CAS Number: 134356-73-3); (2S)-2-(3,4-Difluorophenyl)oxirane (CAS Number: 1006376-63-1); 2-[3-(Trifluoromethyl)phenyl]oxirane (CAS Number: 1428-54-2); 2-[3,5-Bis(trifluoromethyl)phenyl]oxirane (CAS Number: 109086-18-2); 3-Methyl-2,2-bis(4-(trifluoromethyl)phenyl)oxirane (CAS Number: 100554-31-2); 2-[(2,3,4,5,6-Pentafluorophenyl)methyl]oxirane (CAS: 32974-30-4); 2-[(Prop-2-ynyloxy)methyl]oxirane (CAS Number: 18180-30-8); 2-Vinyloxirane (CAS Number: 930-22-3); 2-(3,3,3-Trifluoro-1-pentafluoroethyl-2-trifluoromethyl-propenyloxymethyl)-oxirane (CAS: 104210-12-0); oxiran-2-ylmethyl trifluoromethanesulfonate (CAS: 95648-11-6); 2,3-bis[1-(trifluoromethyl)cyclohexyl]oxirane; Tetracyanoethylene oxide (CAS: 3189-43-3); 1,1-dicyano-2,2-bis(trifluoromethyl)ethylene oxide; 2-(4-Cyanophenyl)oxirane (CAS Number: 52695-39-3); 2-Phenyl-1-(trifluoromethyl)-1-vinyloxirane (CAS Number: 191591-48-7); 3-Methyl-3-phenyloxirane-2-carbonitrile (CAS Number: 28937-48-6); 3,3-Diphenyloxirane-2-carbonitrile (CAS Number: 21432-18-8); 2-((2-(2-Methoxyethoxy)ethoxy)methyl)oxirane (CAS: 71712-93-1); 2-((2-(2-(2-Methoxyethoxy)ethoxy)ethoxy)methyl)oxirane (CAS: 73692-54-3); 2-[2-(Benzyloxy)ethyl]oxirane (CAS: 94426-72-9); Methyl oxirane-2-carboxylate (CAS: 4538-50-5); (2S)-2-(tert-Butoxymethyl)oxirane (CAS: 130232-97-2); 1,2-Epoxy-4-vinylcyclohexane (CAS: 106-86-5); 3-vinylcyclohexene oxide; 1-oxaspiro[2.5]octane; 4-Vinyl-1-cyclohexene dioxide; and 6-tert-Butyldimethylsilyloxy-4-(1-methylethenyl)-1-methyl-cyclohexane 1,2-Epoxide (CAS: 121289-19-8).

2. The method of claim 1 , wherein the anode is a Si-dominant electrode.

3. The method of claim 1 , wherein the anode comprises a self-supporting composite material film.

4. The method of claim 3 , wherein the composite material film comprises:

greater than 0% and less than about 95% by weight of silicon particles, and

greater than 0% and less than about 90% by weight of one or more types of carbon phases, wherein at least one of the one or more types of carbon phases is a substantially continuous phase that holds the composite material film together such that the silicon particles are distributed throughout the composite material film.

Assignments (2)
SECURITY INTEREST Recorded Mar 10, 2026
From: ENEVATE CORPORATION
To: MCANDREWS, HELD & MALLOY LTD.
Reel/Frame 075093/0935 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 28, 2021
From: JI, LIWEN; PARK, BENJAMIN
To: ENEVATE CORPORATION
Reel/Frame 057943/0535 →
Continuity (2)
Provisional Application 63108060 · Oct 30, 2020
Related Publication 20220140392A1 · May 5, 2022