IP Library Granted Patent US 11,637,279
Granted Patent B2
US 11,637,279 · App. 17/512,440 · Granted Apr 25, 2023

Cathode active material for lithium secondary battery and lithium secondary battery including the same

Inventors: Sang Bok Kim (Daejeon, KR); Sang Hye Shin (Daejeon, KR); Sang Min Park (Daejeon, KR); Tae Kyoung Lee (Daejeon, KR); Myoung Lae Kim (Daejeon, KR); Jeong Bae Yoon (Daejeon, KR); Jik Soo Kim (Daejeon, KR); Ji Hoon Choi (Daejeon, KR)
Assignee: SK ON CO., LTD.
H01M4/364H01M4/505H01M4/525H01M4/60H01M10/0525H01M2004/028
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Quick Facts
Patent No.
US 11,637,279
App. No.
17/512,440
Granted
Apr 25, 2023
Kind
B2
Abstract

The cathode active material for a lithium secondary battery according to embodiments of the present invention includes a lithium-transition metal composite oxide particle including a plurality of primary particles, and the lithium-transition metal composite oxide particle includes a lithium-sulfur-containing portion formed between the primary particles. Thereby, it is possible to improve life-span properties and capacity properties by preventing the layer structure deformation of the primary particles and removing residual lithium.

Claims (23)

1. A method of manufacturing a cathode active material for a lithium secondary battery comprising:

preparing a preliminary lithium-transition metal composite oxide particle;

mixing the preliminary lithium-transition metal composite oxide particle with a sulfonyl-based compound aqueous solution including the sulfonyl-based compound represented by Structural Formula 1 below; and

performing a drying and a heat treatment on the mixed preliminary lithium-transition metal composite oxide particle and the sulfonyl-based compound aqueous solution, to prepare a lithium-transition metal composite oxide particle comprising a plurality of primary particles and a lithium-sulfur-containing portion formed between the primary particles,

wherein a sulfur content in the lithium-transition metal composite oxide particle measured through a carbon-sulfur (CS) analyzer is 2,000 to 7,000 ppm based on a total weight of the lithium-transition metal composite oxide particle:

(In Structural Formula 1, n is 0≤n<3, R 1 and R 2 are O − , NH 2 , NH 3 + , OH, or a hydrocarbon group having 1 to 3 carbon atoms that can be substituted with a substituent, and the substituent includes a halogen, cyano group, hydroxyl group, phosphoric acid group, carboxyl group or a salt thereof).

2. The method of manufacturing a cathode active material for a lithium secondary battery according to claim 1 , wherein the lithium-sulfur-containing portion has a monoclinic crystal structure.

3. The method of manufacturing a cathode active material for a lithium secondary battery according to claim 1 , wherein an average sulfur signal value of the lithium-sulfur-containing portion measured through energy dispersive spectroscopy (EDS) is greater than the average sulfur signal value in the primary particles measured through the EDS.

4. The method of manufacturing a cathode active material for a lithium secondary battery according to claim 3 , wherein the average sulfur signal value of the lithium-sulfur-containing portion measured through the EDS is 1.2 to 3.8 times greater than the average sulfur signal value in the primary particles measured through the EDS.

5. The method of manufacturing a cathode active material for a lithium secondary battery according to claim 1 , wherein the hydrocarbon group included in R1 and R2 in Structural Formula 1 is substituted with or connected to at least one selected from the group consisting of a carbon-carbon double bond, —O—, —S—, —CO—, —OCO—, —SO—, —CO—O—, —OCO—O—OCO—, —S—CO—, —S—CO—O—, —CO—NH—, —NH—CO—O—, —NR′—,

S—S— and —SO2—, and R′ is a hydrogen atom or an alkyl group having 1 to 3 carbon atoms.

6. The method of manufacturing a cathode active material for a lithium secondary battery according to claim 1 , wherein the sulfonyl-based compound includes at least one of compounds of Formulae 1 to 3 below:

7. The method of manufacturing a cathode active material for a lithium secondary battery according to claim 1 , wherein the primary particles have a hexagonal close-packed structure.

8. The method of manufacturing a cathode active material for a lithium secondary battery according to claim 1 , wherein a content of lithium carbonate (Li 2 CO 3 ) remaining on the surface of the lithium-transition metal composite oxide particle is 2,500 ppm or less based on the total weight of the lithium-transition metal composite oxide particle, and

a content of lithium hydroxide (LiOH) remaining on the surface of the lithium-transition metal composite oxide particle is 2,000 ppm or less based on the total weight of the lithium-transition metal composite oxide particle.

9. The method of manufacturing a cathode active material for a lithium secondary battery according to claim 1 , wherein the sulfonyl-based compound aqueous solution is formed by inputting the sulfonyl-based compound into a solvent, and

a weight of the solvent is 2 to 20% by weight based on the total weight of the preliminary lithium-transition metal composite oxide particle.

10. The method of manufacturing a cathode active material for a lithium secondary battery according to claim 9 , wherein an amount of the sulfonyl-based compound input into the solvent is 0.5 to 2.5% by weight based on the total weight of the preliminary lithium-transition metal composite oxide particle.

11. The method of manufacturing a cathode active material for a lithium secondary battery according to claim 1 , wherein the heat treatment is performed at 250 to 450° C. under an oxygen atmosphere.

12. The method of manufacturing a cathode active material for a lithium secondary battery according to claim 1 , wherein the preliminary lithium-transition metal composite oxide particle is mixed with the sulfonyl-based compound aqueous solution without water washing treatment.

13. A lithium secondary battery comprising:

a cathode comprising a cathode active material layer including the cathode active material for a lithium secondary battery manufactured by the method of claim 1 ; and

an anode disposed to face the cathode.

Assignments (2)
NUNC PRO TUNC ASSIGNMENT Recorded Nov 7, 2022
From: SK INNOVATION CO., LTD.
To: SK ON CO., LTD.
Reel/Frame 062034/0198 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 27, 2021
From: KIM, SANG BOK; SHIN, SANG HYE; PARK, SANG MIN; LEE, TAE KYOUNG; KIM, MYOUNG LAE; YOON, JEONG BAE; KIM, JIK SOO; CHOI, JI HOON
To: SK INNOVATION CO., LTD.
Reel/Frame 057938/0001 →