Spill containing refrigerator shelf assembly
The specification discloses a method for containing spills on shelving and the like, and the resulting support members made in accordance with the method, by providing the generally flat top surface of a support with a hydrophobic surface which is arranged in a spill containment pattern and which is generally in the plane of the top surface of the support. The majority of the top surface of the support consists of one or more spill containment areas which are of a non-hydrophobic nature and which are bounded by the hydrophobic surfaces, such that spills on the shelving collect in the non-hydrophobic spill containment area or areas and are prevented from spreading by the hydrophobic surfaces.
1. A shelf assembly comprising:
a shelf panel having a generally flat top surface which is capable of supporting articles thereon; and
a hydrophobic border arranged in a spill containment pattern around a perimeter of the top surface of the shelf panel, the hydrophobic border having a top surface coplanar with or extending slightly above the top surface of the shelf panel;
wherein the hydrophobic border is configured to retain a spill therein having a height of about 5.5 mm or less.
2. The shelf assembly of claim 1 , wherein the top surface of the hydrophobic border extends above the top surface of the shelf panel between about 0.001 microns to about 250 microns.
3. The shelf assembly of claim 1 , wherein the hydrophobic border is continuous around the perimeter of the top surface of the shelf panel.
4. The shelf assembly of claim 1 , wherein the hydrophobic border comprises a frit layer applied in the spill containment pattern and a hydrophobic compound coated over the frit layer.
5. The shelf assembly of claim 1 , wherein a majority of the top surface of the shelf panel is not hydrophobic, thereby defining one or more non-hydrophobic spill containment areas bounded by the spill containment pattern of the hydrophobic border.
6. The shelf assembly of claim 1 , wherein the hydrophobic border comprises a plurality of edge containment strips, each edge containment strip disposed adjacent to one of a plurality of perimeter edges of the shelf panel.
7. The shelf assembly of claim 1 , wherein the hydrophobic border comprises a hydrophobic compound selected from the group consisting of fluorocarbons, fluoroalkyl silanes, fluoroalkoxy silanes, fluoroalkyl alkyl silanes, and combinations thereof.
8. The shelf assembly of claim 1 , wherein the shelf panel is a refrigerator shelf.
9. The shelf assembly of claim 8 , further comprising a pair of brackets for supporting the shelf panel in a cavity of an appliance.
10. The shelf assembly of claim 9 , wherein each of the support brackets is attached to a bottom surface of the shelf panel such that the top surface of the shelf panel is free from intrusion or other obstruction other than the hydrophobic border.
11. A method of manufacturing a shelf capable of containing liquid spills thereon, the method comprising:
roughening a portion of a shelf panel to create a roughened surface in a spill containment pattern; and
applying a hydrophobic compound to the roughened surface.
12. The method of claim 11 , wherein roughening comprises sanding, abrading, or etching the portion of the top surface of the shelf panel to create the roughened surface.
13. The method of claim 11 , wherein the hydrophobic compound is selected from the group consisting of fluorocarbons, fluoroalkyl silanes, fluoroalkoxy silanes, fluoroalkyl alkyl silanes, and combinations thereof.
14. The method of claim 11 , wherein applying the hydrophobic compound comprises applying a hydrophobic solution comprising the hydrophobic compound dispersed or dissolved in a solvent.
15. The method of claim 11 , further comprising applying a mask to regions of the shelf panel to be non-hydrophobic.
16. The method of claim 11 , wherein the spill containment pattern completely encircles a central portion of the shelf panel.
17. The method of claim 11 , further comprising applying a frit layer to a top surface of the shelf panel in the spill containment pattern, wherein roughening the portion of the shelf panel to create the roughened surface comprises roughening a top surface of the frit layer to create the roughened surface.
18. The method of claim 17 , wherein the frit layer extends in a plurality of edge containment strips of a containment pattern along a respective plurality of perimeter edges of the shelf panel.
19. The method of claim 17 , further comprising:
curing the frit layer to couple the frit to the top surface of the shelf panel; and
curing the hydrophobic compound.
20. The method of claim 19 , wherein curing the frit layer comprises heating the frit layer to a temperature in a range of about 1000 degrees F. to about 1400 degrees F.; and curing the hydrophobic compound comprises curing the hydrophobic compound at a temperature in a range of about ambient degrees F. to about 600 degrees F.