IP Library Granted Patent US 12,388,154
Granted Patent B2
US 12,388,154 · App. 17/515,254 · Granted Aug 12, 2025

Separators improved thermal resistance and secondary battery comprising same

Inventors: Yun Kyung Jo (Daejeon, KR); Jae Woong Kim (Daejeon, KR); Jeong Han Kim (Daejeon, KR); Whee Sung Kim (Daejeon, KR)
Assignee: SK ON CO., LTD.
H01M50/446H01M4/623H01M10/0525H01M50/414H01M50/417H01M50/4295H01M50/451H01M50/457H01M50/489
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Quick Facts
Patent No.
US 12,388,154
App. No.
17/515,254
Granted
Aug 12, 2025
Kind
B2
Abstract

The present invention relates to a separator including a coating layer and a substrate, wherein phase-change peak temperatures measured by differential scanning calorimetry (DSC) at the time of a first temperature increase and at the time of a second temperature increase satisfy specific ranges, a method of producing the same, and an electrochemical device including the same. More particularly, the present invention relates to a separator that has improved thermal resistance and thus may improve battery safety and implement stable movement of lithium ions and a lithium secondary battery including the same.

Claims (15)

1. A separator comprising:

a porous substrate; and

a coating layer formed on both surfaces of the porous substrate and consisting of a binder and inorganic particles,

wherein a thickness of the coating layer is 1.8 μm to 3 μm,

wherein the binder is nanofiber cellulose,

wherein the inorganic particle is boehmite,

wherein the separator has a Gurley permeability of 206 sec/100 cc or less when measured according to ASTM D726,

wherein the separator satisfies the following Equation 1,

12 ≤ΔT=T 1 −T 2 ≤30  [Equation 1]

wherein T 1 is a phase-change peak temperature (melting temperature (T m )) of the separator measured at the time of a first temperature increase, and T 2 is a phase-change peak temperature (melting temperature (T m )) of the separator measured at the time of a second temperature increase performed after cooling the separator subjected to the first temperature increase, the phase-change peak temperature being measured by differential scanning calorimetry (DSC).

2. The separator of claim 1 , wherein an average particle size of the inorganic particles is 40 nm to 1,000 nm.

3. The separator of claim 1 , wherein the inorganic particles and the binder are included in amounts of 50 to 99.9 wt % and 0.1 to 50 wt %, respectively, with respect to a total weight of the coating layer.

4. The separator of claim 1 , wherein the separator has a thermal shrinkage rate of 7% or less when measured in a machine direction (MD) and a transverse direction (TD) after being maintained at 130° C. for 1 hour.

5. The separator of claim 1 , wherein the separator has a thermal shrinkage rate of 4% or less when measured in a machine direction (MD) and a transverse direction (TD) after being left at 130° C. for 1 hour.

6. A lithium secondary battery comprising the separator of claim 1 .

Assignments (2)
NUNC PRO TUNC ASSIGNMENT Recorded Nov 7, 2022
From: SK INNOVATION CO., LTD.
To: SK ON CO., LTD.
Reel/Frame 062034/0198 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 29, 2021
From: JO, YUN KYUNG; KIM, JEONG HAN; KIM, WHEE SUNG
To: SK INNOVATION CO., LTD.
Reel/Frame 057968/0330 →