Granted Patent B2

US 12,295,865 · App. 17/515,709 · Granted May 13, 2025

Inventors: Stanley K. Hayes (Mission Viejo, CA); Charlie J. Barfield (East Hernando, MS); Dimitri K. Protopsaltis (Memphis, TN); Robert M. Loke (Memphis, TN)

Assignee: WARSAW ORTHOPEDIC, INC.

A61F2/4611A61F2/30749A61F2/442A61F2/447A61F2002/30112A61F2002/30383A61F2002/30405A61F2002/30507A61F2002/30561A61F2002/30579A61F2002/4627

Abstract

Claims (49)

1. An expandable implant movable between a contracted position and an expanded position, comprising:

an expandable body extending from a proximal end to a distal end in a proximal-to-distal direction and extending from a first lateral side to a second lateral side in a widthwise direction, the expandable body being defined by a superior endplate and an inferior endplate opposite the superior endplate; wherein the superior endplate comprises: a channel located adjacent a distal end of the superior endplate and extending in the widthwise direction; and a first core integrally formed with the superior endplate and having a distal engagement surface; wherein the inferior endplate comprises: a rail located adjacent a distal end of the inferior endplate and extending in the widthwise direction, the rail being integrally formed with the inferior endplate and having a size and shape generally corresponding to a size and shape of the channel and being located within the channel; and a second core integrally formed with the inferior endplate and having a proximal engagement surface and a threaded screw aperture; and a threaded locking screw disposed in the threaded screw aperture and movable between a locked position and an unlocked position, wherein, when moving from a contracted position to an expanded position the rail rotates within the channel, and wherein, in the locked position, the threaded locking screw urges the distal engagement surface of the first core into direct contact with the proximal engagement surface of the second core.

2. The expandable implant of claim 1 , wherein:

the superior endplate comprises a first mounting tang extending from a proximal end of the superior endplate; and

the inferior endplate comprises a second mounting tang extending from a proximal end of the inferior endplate,

wherein the first mounting tang is disposed opposite the second mounting tang.

3. The expandable implant of claim 2 , wherein:

the first mounting tang comprises a first break-off location; and

the second mounting tang comprises a second break-off location.

4. The expandable implant of claim 1 , wherein:

the superior endplate comprises a first bone screw aperture disposed on a proximal end of the superior endplate; and

the inferior endplate comprises a second bone screw aperture disposed on a proximal end of the inferior endplate.

5. The expandable implant of claim 1 , wherein:

the channel located adjacent the distal end of the superior endplate extends in the widthwise direction from the first lateral side to the second lateral side; and

the rail located adjacent the distal end of the inferior endplate extends in the widthwise direction from the first lateral side to the second lateral side.

6. The expandable implant of claim 5 , wherein:

the superior endplate comprises at least one hook portion adjacent the channel;

the inferior endplate comprises at least one relief portion adjacent the rail;

the at least one hook portion has a size and shape generally corresponding to a size and shape of the at least one relief portion; and

the at least one hook portion is disposed within the at least one relief portion.

7. The expandable implant of claim 6 , wherein the channel comprises an arcuate shape-arcuate cross-section and the rail comprises an arcuate cross-section.

8. The expandable implant of claim 1 , wherein the first core is disposed proximally with respect to the second core and the threaded locking screw extends through the first core.

9. The expandable implant of claim 1 , wherein the threaded locking screw comprises a break-off portion.

10. The expandable implant of claim 1 , wherein the threaded locking screw comprises an interior having an exposed circumferential surface including a thread pattern.

11. The expandable implant of claim 1 , wherein the implant is expandable via a first mounting tang disposed on a proximal end of the superior endplate and a second mounting tang disposed on a proximal end of the inferior endplate.

12. The expandable implant of claim 1 , wherein:

the distal engagement surface of the first core comprises a first curved engagement surface;

the proximal engagement surface of the second core comprises a second curved engagement surface; and

the first curved engagement surface is defined by a radius of a circle having a center point offset from an axis of rotation of the rail.

13. The expandable implant of claim 1 , wherein:

the superior endplate comprises a first bone screw aperture disposed on a proximal end of the superior endplate and a first flexible bone screw retention arm for retaining a first bone screw positioned within the first bone screw aperture; and

the inferior endplate comprises a second bone screw aperture disposed on a proximal end of the inferior endplate and a second flexible bone screw retention arm for retaining a second bone screw positioned within the first bone screw aperture.

14. The expandable implant of claim 13 , wherein:

the first flexible bone screw retention arm includes a first inclined surface and the second flexible bone screw retention arm includes a second inclined surface.

15. An expandable implant system, comprising:

an inserter tool extending in a lengthwise direction from a proximal end thereof to a distal end thereof, the inserter tool including a drive shaft supporting a drive end adjacent the distal end thereof and a pair of mounting arms adjacent the distal end thereof; and

an expandable implant movable between a contracted position and an expanded position, the expandable implant comprising an expandable body extending from a proximal end to a distal end in a proximal-to-distal direction and extending from a first lateral side to a second lateral side in a widthwise direction, the expandable body being defined by a superior endplate and an inferior endplate opposite the superior endplate;

wherein the superior endplate comprises: a channel located adjacent a distal end of the superior endplate and extending in the widthwise direction; a first mounting tang; and a first core integrally formed with the superior endplate and having a distal engagement surface; wherein the inferior endplate comprises: a rail located adjacent a distal end of the inferior endplate and extending in the widthwise direction, the rail being integrally formed with the inferior endplate and having a size and shape corresponding to a size and shape of the channel and being located within the channel; a second mounting tang; and a second core integrally formed with the inferior endplate and having a proximal engagement surface and a threaded screw aperture; and a threaded locking screw disposed in the threaded screw aperture and movable between a locked position and an unlocked position, wherein, in the locked position, the threaded locking screw urges the distal engagement surface of the first core into direct contact with the proximal engagement surface of the second core, wherein, when moving from a contracted position to an expanded position the rail rotates within the channel, wherein, in an insertion configuration, the first and second mounting tangs of the expandable implant are disposed within the pair of mounting arms of the inserter tool, and wherein the drive end of the inserter tool has a size and shape generally corresponding to a size and shape of a drive end of the threaded locking screw.

16. The system of claim 15 , wherein the threaded locking screw comprises a break-off portion.

17. The system of claim 16 , wherein the drive end of the inserter tool is configured to shear off the break-off portion of the threaded locking screw.

18. The system of claim 15 , wherein:

the first mounting tang extends from a proximal end of the superior endplate; and

the second mounting tang extends from a proximal end of the inferior endplate,

wherein the first mounting tang is disposed opposite the second mounting tang.

19. The system of claim 18 , wherein:

the first mounting tang comprises a first break-off location; and

the second mounting tang comprises a second break-off location.

20. The system of claim 19 , comprising:

a break-off tool extending in a lengthwise direction from a proximal end thereof to a distal end thereof, the proximal end comprising a handle and the distal end comprising at least one channel for receiving and breaking off at least one of the first mounting tang and second mounting tang.

Assignments (1)

Continuity (2)

References Cited (400)